System and method for manufacturing arthroplasty jigs
First Claim
Patent Images
1. A method of manufacturing an arthroplasty cutting guide, the method comprising:
- a) obtaining images of a patient joint bone selected for an arthroplasty procedure that were generated by a medical imaging machine;
b) transferring the images to a computer;
c) using the computer to define first contour lines along a target region in the images corresponding to a portion of the patient joint bone to undergo the arthroplasty procedure, the first contour lines extending along contours of an outer cartilage surface in an articular area of the target region;
d) using the computer to define from the first contour lines a mating region of the arthroplasty cutting guide and to convert the mating region into first production file data;
e) using the computer to define second contour lines along the target region, the second contour lines extending along contours of an outer cortical bone surface in the articular area of the target region;
f) using the computer to define from the second contour lines a resection plane of the arthroplasty cutting guide and to convert the resection plane into second production file data;
g) using the computer to positionally coordinate the first production file data and the second production file data with respect to each other; and
h) transferring the positionally coordinated first production file data and second production file data to an automated manufacturing machine that uses the positionally coordinated first production file data and second production file data to manufacture the arthroplasty cutting guide to have the mating region and the resection plane.
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Abstract
Disclosed herein is a method of computer generating a three-dimensional surface model of an arthroplasty target region of a bone forming a joint. The method may include: generating two-dimensional images of at least a portion of the bone; generating an open-loop contour line along the arthroplasty target region in at least some of the two-dimensional images; and generating the three-dimensional model of the arthroplasty target region from the open-loop contour lines.
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Citations
13 Claims
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1. A method of manufacturing an arthroplasty cutting guide, the method comprising:
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a) obtaining images of a patient joint bone selected for an arthroplasty procedure that were generated by a medical imaging machine; b) transferring the images to a computer; c) using the computer to define first contour lines along a target region in the images corresponding to a portion of the patient joint bone to undergo the arthroplasty procedure, the first contour lines extending along contours of an outer cartilage surface in an articular area of the target region; d) using the computer to define from the first contour lines a mating region of the arthroplasty cutting guide and to convert the mating region into first production file data; e) using the computer to define second contour lines along the target region, the second contour lines extending along contours of an outer cortical bone surface in the articular area of the target region; f) using the computer to define from the second contour lines a resection plane of the arthroplasty cutting guide and to convert the resection plane into second production file data; g) using the computer to positionally coordinate the first production file data and the second production file data with respect to each other; and h) transferring the positionally coordinated first production file data and second production file data to an automated manufacturing machine that uses the positionally coordinated first production file data and second production file data to manufacture the arthroplasty cutting guide to have the mating region and the resection plane. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A method of manufacturing an arthroplasty cutting guide, the method comprising:
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a) obtaining image data of a patient joint bone selected for an arthroplasty procedure that was generated by a medical imaging machine; b) transferring the image data to a computer; c) identifying a target region in the image data corresponding to a portion of the patient joint bone to undergo the arthroplasty procedure; d) using the computer to define from the image data a mating region of the arthroplasty cutting guide, the mating region having surface contours that are generally negatives of corresponding contours of the target region as the target region exists in a degenerated state leading to the arthroplasty procedure; e) using the computer to convert the mating region into first production file data; f) using the computer to define from the image data a representation of the target region in a pre-degenerated state; g) using the computer to define from the representation a location of a resection plane of the arthroplasty cutting guide; h) using the computer to convert the location of the resection plane into second production file data; and i) using the computer to positionally coordinate the first production file data and the second production file data with respect to each other; and j) transferring the positionally coordinated first production file data and second production file data to an automated manufacturing machine that uses the positionally coordinated first production file data and second production file data to manufacture the arthroplasty cutting guide to have the mating region and the resection plane. - View Dependent Claims (8, 9, 10, 11, 12, 13)
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Specification