Methods and apparatus for the in situ collection of nucleated particles

• US 8,968,438 B2
• Filed: 04/15/2009
• Issued: 03/03/2015
• Est. Priority Date: 07/10/2007
• Status: Active Grant

• Current Assignee: Solar Paste LLC
• Original Assignee: Innovalight, Inc. (Corteva, Inc.)
• Inventors: Cortez, Raul, Li, Xuegeng, Alcantara, Christopher, Vanheusden, Karel
• Primary Examiner(s): JENNISON, BRIAN W
• Application Number:
  US12/424,277
• Publication Number:
  US 20090255222A1
• Time in Patent Office: 2,148 Days
• Field of Search: 219/121.47, 219/121.52, 219/121.59, 553/37, 602/89, 602/97, 603/01, 422/29, 422/186.04
• US Class Current: 55/337
• CPC Class Codes: B01J 19/088 giving rise to electric discharges for heating purposes H05B7/00; for the production of ozone C01B13/11, H01T19/00
• CPC Class Codes: B01J 2219/0809 employing two or more electrodes
• CPC Class Codes: B01J 2219/083 cylindrical
• CPC Class Codes: B01J 2219/0841 Metal
• CPC Class Codes: B01J 2219/0869 Feeding or evacuating the reactor
• CPC Class Codes: B01J 2219/0875 Gas
• CPC Class Codes: B01J 2219/0883 Gas-gas
• CPC Class Codes: B01J 2219/0894 Processes carried out in the presence of a plasma
• CPC Class Codes: B82Y 15/00 Nanotechnology for interacting, sensing or actuating, e.g. quantum dots as markers in protein assays or molecular motors
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: C01B 33/029 by decomposition of monosilane
• CPC Class Codes: H01J 2237/022 Avoiding or removing foreign or contaminating particles, debris or deposits on sample or tube
• CPC Class Codes: H01J 37/32541 Shape
• CPC Class Codes: H01J 37/32568 Relative arrangement or disposition of electrodes; moving means

Abstract

A particle collection apparatus is disclosed. The apparatus includes a baghouse housing comprising an entrance port, a collection port, a baghouse configured between the entrance port and the collection port, and a vacuum port coupled to the baghouse. The apparatus also includes a collection mechanism coupled to the collection port; and, a compression mechanism coupled to the baghouse.

Claims

1. A particle collection apparatus, comprising:

(A) a baghouse housing comprising

(i) an entrance port,

(ii) a collection port,

(iii) a baghouse, and

(iv) a vacuum port;

wherein (a) the baghouse housing is configured to process a particle flow through the entrance port directed to the collection port;

(b) the baghouse is positioned inside the baghouse housing between the entrance port and the collection port in such a way an outer surface of the baghouse is exposed to the particle flow; and

c) wherein the vacuum port is coupled to an inner volume of the baghouse to maintain a pressure differential in the baghouse housing so that particles of the particle flow are deposited on the outer surface of the baghouse due to the pressure differential;

(B) a particle collection mechanism coupled to the collection port; and

,

(C) a compression mechanism, which is attached to the baghouse and is configured to compress and twist the baghouse.

2. The particle collection apparatus of claim 1, wherein the baghouse comprises

a porous fabric cylinder,

a spring configured to keep the porous fabric cylinder substantially taut,

a circular cap positioned on a first end of the porous fabric cylinder, and

the vacuum port positioned on a second end of the porous fabric cylinder.

3. The particle collection apparatus of claim 2, wherein the compression mechanism comprises

a mechanical force transfer structure coupled to the circular cap,

an inner slide coupled to the mechanical force transfer structure,

a yoke magnetically coupled to the inner slide.

4. The particle collection apparatus of claim 3, wherein the mechanical force transfer structure is comprised of one of anodized aluminum and stainless steel.

5. The particle collection apparatus of claim 1, wherein the entrance port is coupled to a plasma reactor configured to produce the particle flow.

6. The particle collection apparatus of claim 1, wherein the vacuum port is coupled to a pump, the pump maintaining a vacuum of between about 1 Torr and about 30 Torr in the baghouse.

7. The particle collection apparatus of claim 1, further comprising an inert gas valve coupled to the vacuum port, wherein when the inert gas valve is opened, an inert gas flows into the baghouse.

8. The particle collection apparatus of claim 1, wherein the baghouse housing further comprises

a mesh screen configured between the entrance port and the baghouse,

a mesh scraper configured between the mesh screen and the entrance port, and

a mesh scraper compression mechanism coupled to the mesh scraper.

9. The particle collection apparatus of claim 8, wherein the mesh screen comprises Teflon.

10. The particle collection apparatus of claim 1, wherein the baghouse comprises

a porous fabric cylinder,

a lateral expansion structure configured to support the porous fabric cylinder,

a circular cap positioned on a first end of the porous fabric cylinder, and

the vacuum port positioned on a second end of the porous fabric cylinder.

11. The particle collection apparatus of claim 10, wherein the compression mechanism comprises

a mechanical force transfer structure coupled to the circular cap,

an inner slide coupled to the mechanical force transfer structure,

a yoke magnetically coupled to the inner slide.

12. The particle collection apparatus of claim 1, wherein a longitudinal axis of the baghouse is positioned substantially perpendicular to the particle flow.