Foot-powered energy harvesting mechanisms for insoles and shoes

• US 8,970,054 B2
• Filed: 04/29/2013
• Issued: 03/03/2015
• Est. Priority Date: 04/27/2012
• Status: Active Grant

• Current Assignee: Sole Power, LLC
• Original Assignee: Sole Power, LLC
• Inventors: Stanton, Matthew James, Alexander, Hahna, Stroup, Sarah, Golden, Arianna, Williams, Spencer
• Primary Examiner(s): Cuevas, Pedro J
• Application Number:
  US13/873,021
• Publication Number:
  US 20140145450A1
• Time in Patent Office: 673 Days
• Field of Search: 290/1.C, 29/1.C
• US Class Current: 290/1.C
• CPC Class Codes: F03G 5/06 other than of endless-walk type
• CPC Class Codes: H02K 7/1853 driven by intermittent forces

Abstract

The energy harvesting mechanism solves the problem of running out of battery life in remote or inconvenient locations. This invention has been designed to harvest energy from the heel strike phase of walking. The invention involves a mechanism to convert linear to rotational motion, followed by a gear train and electric generator. Harvested energy is stored in a battery to power users'"'"' electronic devices.

Claims

1. A portable electric power generator that converts linear mechanical motion into electric power, said portable generator comprising:

a base;

an actuating member that is moveable between a stop position that is relatively away from the base and a compressed position that is relatively toward the base;

a biasing member that links the actuating member to the base and that biases the actuating member toward the stop position;

a drive link that travels in a direction that is generally orthogonal to the direction of movement of said actuating member;

at least one electrical generator;

a mechanical linkage that connects said drive link to said generator and that activates said generator in response to the travel of said drive link from a first position to a second position; and

a storage battery that is electrically connected to said generator and that stores electrical energy in response to the activation of said generator.

2. A portable electric power source that converts linear mechanical motion into electric power, said portable power source generator comprising:

a base;

an actuating member that is moveable between a stop position that is relatively away from said base and a compressed position that is relatively closer to said base than said stop position;

a compressible member that links the actuating member to the base;

a drive link that travels between first and second locations, the movement of said drive link defining a direction that is generally orthogonal to the direction of movement of said actuating member from said stop position toward said compressed position, the first location of said drive link corresponding to the stop position of said actuating member and the second location of said drive link corresponding to the compressed position of said actuating member;

at least one electrical generator having an armature and a stator;

a mechanical linkage that mechanically connects said drive link to the armature of said generator and that rotates said armature in response to the travel of said drive link from said first location to said second location; and

a storage battery that is electrically connected to said armature and that stores electrical energy in response to the rotation of said armature.

3. The portable electric power source of claim 2 wherein said mechanical linkage includes:

at least one linear member that is connected to said drive link;

an arm that is connected to said linear member, said arm being located in a first position at times when said actuating member is positioned in said stop position and said arm being located in a second position at times when said actuating member is in said compressed position, said arm pivoting between said first and second positions in response to the movement of said actuating member between said stop position and said compressed position; and

a gear set that is connected to said arm and to said electrical generator such that the movement of said arm from the first position to the second position causes said gear set to rotate the armature of said generator.

4. The portable electric power source of claim 3 wherein said linear member comprises a cable that is secured to said drive link and to said arm such that the movement of said drive link from said first location to said second location causes the movement of said arm from said first position to said second position.

5. The portable electric power source of claim 4 wherein said cable is wound through at least one pulley to provide mechanical advantage against the movement of said arm.

6. The portable electric power source of claim 3, wherein the compressible member comprises:

at least one tension spring that is connected to said arm and to said base, wherein the pivotal movement of said arm from said first position to said second position loads said tension spring, said tension spring moving said arm from said second position to said first position at times when said actuating member moves from said extended compressed position to said stop position.

7. The portable electric power source of claim 6 wherein the movement of said arm from said second position to said first position causes said gear set to rotate the armature of said generator in the angular direction that is opposite from the angular direction of the armature at times when said arm moves from said first position to said second position.

8. The portable electric power source of claim 3 wherein said gear set includes a first gear having a shaft that is connected to the arm and a second gear having a shaft that is connected to the generator, said gear set causing angular movement of said second gear in response to the angular movement of said first gear.

9. The portable electric power source of claim 8 wherein a given angular movement of said first gear corresponds to a greater angular movement of said second gear.

10. The portable electric power source of claim 3 wherein, at times when said arm moves from said second position to said first position, the armature of said generator rotates in the same angular direction as the angular direction of the armature at

times when said arm moves from said first position to said second position.