Extracorporeal fluid circuit

• US 8,974,405 B2
• Filed: 01/13/2011
• Issued: 03/10/2015
• Est. Priority Date: 10/21/2005
• Status: Active Grant

• Current Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Original Assignee: Fresenius Medical Care Holdings Incorporated (Fresenius Medical Care AG)
• Inventors: Folden, Thomas Irvin, Crnkovich, Martin Joseph, Schlaeper, Christian, Jensen, Lynn, Reihanifam, Mohsen
• Primary Examiner(s): Wiest, Philip R
• Application Number:
  US13/006,120
• Publication Number:
  US 20110108474A1
• Time in Patent Office: 1,517 Days
• Field of Search: 604 401- 616
• US Class Current: 604/6.09
• CPC Class Codes: A61M 1/36222 Details related to the interface between cassette and machine
• CPC Class Codes: A61M 1/36225 with blood pumping means or components thereof
• CPC Class Codes: A61M 1/362261 at least one cassette surface or portion thereof being flexible, e.g. the cassette having a rigid base portion with preformed channels and being covered with a foil
• CPC Class Codes: A61M 1/362262 Details of incorporated reservoirs
• CPC Class Codes: A61M 1/362264 the filter being a blood filter
• CPC Class Codes: A61M 1/3627 Degassing devices; Buffer reservoirs; Drip chambers; Blood filters
• CPC Class Codes: A61M 1/3643 Priming, rinsing before or after use
• CPC Class Codes: A61M 2205/123 with incorporated reservoirs
• CPC Class Codes: A61M 2205/7536 allowing gas passage, but preventing liquid passage, e.g. liquophobic, hydrophobic, water-repellent membranes
• CPC Class Codes: A61M 2205/7563 with means preventing clogging of filters

Abstract

A dialysis fluid cassette that includes a rigid body and a flexible backing covering a recessed portion of the rigid body to at least partially form a gas release chamber.

Claims

1. A dialysis fluid cassette comprising:

a rigid body having a first recessed portion; and

a flexible backing covering the first recessed portion, the flexible backing cooperating with the first recessed portion of the rigid body to at least partially form a gas release chamber that has a liquid inlet port, a liquid outlet port, and a gas outlet port,

wherein the gas release chamber is configured such that, when the dialysis fluid cassette is disposed within a cassette compartment of an associated dialysis machine, the gas outlet port is positioned near a top region of the gas release chamber and the liquid inlet and outlet ports are positioned near a bottom region of the gas release chamber;

wherein the gas release chamber has a height sufficient to allow a first liquid in the top region of the gas release chamber to remain substantially stagnant as a portion of a second liquid in the bottom region of the gas release chamber flows through the gas release chamber from the region of the gas release chamber and the second liquid in the bottom region of the gas release chamber is maintained as the portion of the second liquid flows through the gas release chamber from the liquid inlet port to the liquid outlet port, and the first and second liquids are miscible liquids.

2. The dialysis fluid cassette of claim 1, wherein the flexible backing cooperates with a second recessed portion of the rigid body to at least partially form an inlet channel that can be placed in fluid communication with the gas release chamber via the liquid inlet port, and the flexible backing cooperates with a third recessed portion of the rigid body to at least partially form an outlet channel that can be placed in fluid communication with the gas release chamber via the liquid outlet port.

3. The dialysis fluid cassette of claim 1, wherein the bottom region of the gas release chamber is flared such that the bottom region is wider than the top region.

4. The dialysis fluid cassette of claim 1, wherein the liquid inlet port is horizontally offset from the gas outlet port when the dialysis fluid cassette is disposed within the cassette compartment of the associated dialysis machine.

5. The dialysis fluid cassette of claim 4, wherein the liquid outlet port is substantially vertically aligned with the gas outlet port when the dialysis fluid cassette is disposed within the cassette compartment of the associated dialysis machine.

6. The dialysis fluid cassette of claim 1, wherein the liquid inlet and outlet ports are formed in a bottom surface of the gas release chamber.

7. The dialysis fluid cassette of claim 1, further comprising a dam between the liquid inlet port and the liquid outlet port.

8. The dialysis fluid cassette of claim 4, wherein the dam extends upward from a bottom surface of the gas release chamber when the when the dialysis fluid cassette is disposed within the cassette compartment of the associated dialysis machine.

9. The dialysis fluid cassette of claim 8, wherein the dam is substantially perpendicular to the bottom surface of the gas release chamber.

10. The dialysis fluid cassette of claim 8, wherein the dam extends at least part way from one side wall to an opposite side wall of the gas release chamber.

11. The dialysis fluid cassette of claim 8, wherein the dam extends between and contacts opposing side walls of the chamber.

12. The dialysis fluid cassette of claim 1, wherein the gas release chamber has a height of three inches to four inches.

13. The dialysis fluid cassette of claim 1, wherein the flexible backing of the dialysis fluid cassette has a sensor region that abuts a sensor of the associated dialysis machine when the dialysis fluid cassette is disposed within the cassette compartment of the associated dialysis machine.

14. The dialysis fluid cassette of claim 1, further comprising a microporous filter positioned adjacent the gas outlet port.

15. The dialysis fluid cassette of claim 14, wherein the microporous filter is formed of a hydrophobic material.

16. The dialysis fluid cassette of claim 1, further comprising alignment projections configured to mate with holes in the associated dialysis machine to properly align the dialysis fluid cassette within the cassette compartment of the associated dialysis machine.

17. The dialysis fluid cassette of claim 1, further comprising another rigid body, the flexible backing being at least partially disposed between the rigid bodies.

18. A dialysis system comprising:

a dialysis machine defining a cassette compartment; and

a dialysis fluid cassette configured to fit within the cassette compartment of the dialysis machine, the dialysis fluid cassette comprising

a rigid body having a first recessed portion; and

a flexible backing covering the first recessed portion, the flexible backing cooperating with the first recessed portion of the rigid body to at least partially form a gas release chamber that has a liquid inlet port, a liquid outlet port, and a gas outlet port;

wherein the gas release chamber has a height sufficient to allow a first liquid in the top region of the gas release chamber to remain substantially stagnant as a portion of a second liquid in the bottom region of the gas release chamber flows through the gas release chamber from the liquid inlet port to the liquid outlet port such that an interface between the first liquid in the top region of the gas release chamber and the second liquid in the bottom region of the gas release chamber is maintained as the portion of the second liquid flows through the gas release chamber from the liquid inlet port to the liquid outlet port, and the first and second liquids are miscible liquids.

19. The dialysis system of claim 18, wherein the dialysis machine further comprises a sensor arranged to abut a sensor region of the flexible backing of the dialysis fluid cassette when the dialysis fluid cassette is disposed within the cassette compartment of the dialysis machine.

20. The dialysis system of claim 19, wherein the sensor is a pressure sensor.

21. An integrated fluid circuit component adapted to removably seat in a bodily liquid purification machine, the integrated fluid circuit component comprising:

a rigid body having a substantially flat main portion and a plurality of recessed portions extending from the flat main portion; and

a flexible backing covering a first recessed portion of the rigid body to at least partially form an elongate gas release chamber having a microporous filter at or near a top region of the elongate gas release chamber, and the flexible backing cooperating with second and third recessed portions of the rigid body to at least partially form first and second channels, respectively, that are in fluid communication with a bottom region of the elongate gas release chamber;

wherein the elongate gas release chamber has a height sufficient to maintain an interface between a first liquid in the top region of the elongate gas release chamber and a second liquid in the bottom region of the elongate gas release chamber as a portion of the second liquid flows through the bottom region of the elongate gas release chamber from the liquid inlet port to the liquid outlet port such that an interface between the first liquid in the top region of the elongate gas release chamber and second liquid in the bottom region of the elongate gas release chamber from the liquid inlet port to the liquid outlet port and the first and second liquids are miscible liquids.

22. The component of claim 21, wherein the flexible backing is sealed to the flat main portion of the rigid body, at least partially enclosing the recessed portions.

23. The component of claim 21, wherein the plurality of recessed portions includes a fourth recessed portion overlapping the first channel, the fourth recessed portion being wider than the first channel.

24. The component of claim 21, wherein the first and second channels extend to an edge of the rigid body.

25. The component of claim 24, further comprising tubes coupled with the rigid body, the tubes being in fluid communication with the first and second channels.

26. The component of claim 21, wherein the elongate gas release chamber further comprises a clot filter adjacent to the second channel.

27. The component of claim 21, wherein the microporous filter includes a hydrophobic material.

28. The component of claim 21, further comprising one or more injection sites, wherein the injection sites are formed on the rigid body and each of the one or more injection sites overlaps at least one of the recessed portions.

29. The component of claim 28, wherein the one or more injection sites include a self-sealing gasket.

30. The component of claim 21, further comprising a rigid backing, wherein the rigid backing backs at least the first and second channels and the rigid backing includes at least one opening in which the flexible backing is located.