Compensating hysteresis bands to hold specified switching frequency

• US 8,975,855 B2
• Filed: 07/23/2012
• Issued: 03/10/2015
• Est. Priority Date: 07/23/2012
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Gerdes, Jesse, Wai, Jackson, Khalil, Ahmed
• Primary Examiner(s): Duda, Rina
• Assistant Examiner(s): Dhakal, Bickey
• Application Number:
  US13/555,530
• Publication Number:
  US 20140021889A1
• Time in Patent Office: 960 Days
• Field of Search: 318/701, 318/254, 318/138, 318/254.1
• US Class Current: 318/701
• CPC Class Codes: H02P 25/092 Converters specially adapted for controlling reluctance motors
• CPC Class Codes: H02P 27/10 using bang-bang controllers

Abstract

A control system for compensating a hysteresis band of a switched reluctance (SR) machine having a rotor and a stator is provided. The control system may include a converter circuit and a controller. The converter circuit may be operatively coupled to the stator and include a plurality of switches in selective communication with each phase of the stator. The controller may be in communication with each of the stator and the converter circuit, and configured to monitor at least one phase current of the SR machine relative to a current threshold of the hysteresis band, determine an adjustment value based on a difference between the phase current and the current threshold if the phase current exceeds the current threshold, and compensate the current threshold by the adjustment value.

Claims

1. A control system for compensating a hysteresis band of a switched reluctance (SR) machine having a rotor and a stator, the control system comprising:

a converter circuit operatively coupled to the stator and including a plurality of switches in selective communication with each phase of the stator; and

a controller in communication with each of the stator and the converter circuit, the controller being configured to monitor at least one phase current of the SR machine relative to each of an upper current threshold and a lower current threshold of the hysteresis band, determine an adjustment value based on a difference between the phase current and an exceeded one of the upper and lower current thresholds if the phase current exceeds either current threshold, and compensate the current thresholds by the adjustment value.

2. The control system of claim 1, wherein the controller is configured to define the adjustment value as approximately half of the difference between the phase current and the exceeded current threshold.

3. The control system of claim 1, wherein the controller is configured to substantially equally apply the adjustment value to each of the upper and lower current thresholds.

4. The control system of claim 1, wherein the controller is further configured to monitor a state of the switches associated with each phase of the stator, and start a predefined and finite switching period counter based on an observed change in the state of the switches.

5. The control system of claim 1, wherein the controller is configured to compensate the hysteresis band of each successive switching period independently.

6. The control system of claim 3, wherein the controller increases the upper current threshold by the adjustment value, and decreases the lower current threshold by the adjustment value.

7. The control system of claim 4, wherein the controller is configured to start the switching period counter when the switches associated with each phase of the stator turn on.

8. The control system of claim 7, wherein the controller is configured to determine the adjustment value based on a difference between the exceeded current threshold and the phase current as measured at an expiration of the switching period counter.

9. A method of controlling hysteresis compensation, the method comprising the steps of:

monitoring at least one parameter relative to each of an upper threshold and a lower threshold of a hysteresis band;

determining an adjustment value based on a difference between the at least one parameter and any exceeded one of the upper and lower thresholds; and

adjusting each of the upper and lower thresholds of the hysteresis band by the adjustment value.

10. The method of claim 9, wherein the adjustment value is defined as approximately half of the difference between the at least one parameter and the exceeded one of the upper and lower thresholds.

11. The method of claim 9, wherein the adjustment value is equally applied to each of the upper and lower thresholds, the upper threshold being increased by the adjustment value and the lower threshold being decreased by the adjustment value.

12. The method of claim 11, wherein the at least one parameter comprises a phase current through at least one phase of a stator of a switched reluctance (SR) machine being controlled by switches associated therewith, and the upper and lower thresholds correspond to current thresholds.

13. The method of claim 12, wherein the adjustment value is determined upon expiration of a predefined switching period counter, the switching period counter corresponding to a duration of time all of the switches associated with a particular phase of the stator are turned on.

14. The method of claim 13, wherein the need for hysteresis compensation is derived individually for each phase of the stator, and any determined adjustment value is independently derived for each successive switching period.

15. A method of providing hysteresis compensation for a switched reluctance (SR) machine having a rotor and a stator, the method comprising the steps of:

monitoring a phase current through at least one phase of the stator relative to each of an upper current threshold and a lower current threshold of a hysteresis band;

determining a difference value between the phase current and any one of the upper and lower current thresholds exceeded by the phase current;

determining an adjustment value based at least partially on the difference value; and

adjusting each of the upper and lower current thresholds of the hysteresis band by the adjustment value.

16. The method of claim 15, wherein the adjustment value is approximately half of the difference value.

17. The method of claim 15, wherein the upper current threshold is increased by the adjustment value, and the lower current threshold is decreased by the adjustment value.

18. The method of claim 15, wherein the step of monitoring is performed upon expiration of a predefined switching period counter.

19. The method of claim 18, wherein a duration of the switching period counter corresponds to a duration of time all switches associated with a particular phase of the stator is turned on.

20. The method of claim 15, wherein the adjustment value is independently derived for each successive switching period.