Multi-stitch anchor suture-based soft tissue repair system

• US 8,979,873 B2
• Filed: 09/22/2010
• Issued: 03/17/2015
• Est. Priority Date: 09/22/2009
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Inventors: Singhatat, Wamis, Manos, Jamie
• Primary Examiner(s): Houston, Elizabeth
• Assistant Examiner(s): LYNCH, ROBERT A
• Application Number:
  US12/887,601
• Publication Number:
  US 20110071551A1
• Time in Patent Office: 1,637 Days
• Field of Search: 606/139, 606/144, 606/145, 606/148, 606/215, 606/222, 606/224, 606/228, 606/232, 606/233, 606/916, 206/63.3, 206/339
• US Class Current: 606/139
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/00867 shape memory effect
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors
• CPC Class Codes: A61B 2017/0417 T-fasteners
• CPC Class Codes: A61B 2017/0443 the shaft being resilient and having a coiled or helical shape in the released state
• CPC Class Codes: A61B 2017/0456 Surface features on the anchor, e.g. ribs increasing friction between the suture and the anchor

Abstract

A soft tissue repair system includes a needle, a sheath, and a actuator. The needle has a body and a tip that extends distally from the body. The body defines a longitudinal channel configured to hold a plurality of suture anchors, and an ejection port proximal to the tip. The needle is configured to receive and hold a strand of suture. The sheath is disposed coaxially around the exterior of the needle, and is translatable with respect to the needle between a first position, and a second position. The actuator is translatable within the needle channel and is configured to push the suture anchors distally such that a first suture anchor of the plurality of suture anchors engages the suture strand held by the needle and sheath.

Claims

1. A soft tissue repair system comprising:

a needle including a needle body and a tip that extends from the needle body, the needle body defining an elongate channel that is configured to house at least one suture anchor, a suture anchor ejection port, and a transverse opening disposed adjacent the ejection port, the transverse opening configured to receive a strand of suture that extends transverse across and entirely through the needle body with respect to the elongate channel;

a sheath having a sheath body that is movable relative to the needle between a first position and a second position, the sheath body defining a transverse opening extending from a first outer side sheath surface of the sheath to a second outer side sheath surface of the sheath that is located on an opposite side surface of the sheath from the first outer side sheath surface and that is aligned with the transverse opening of the needle body such that the transverse openings, in combination, define an enclosed suture through hole that extends across and through both the needle body and the sheath body such that the strand of suture can extend from outside the first outer side sheath surface across the sheath and needle to outside the second outer side sheath surface at least substantially perpendicular to the elongated channel of the needle when the sheath is in the first position, the suture through hole being configured to surround the strand of suture so as to retain the strand of suture, wherein movement of the sheath from the first position to the second position moves the transverse opening of the sheath out of alignment with the transverse opening of the needle to thereby expose the transverse opening of the needle through which the suture strand is removable from the needle; and

an actuator configured to move relative to the needle so as to push the suture anchor from the elongate channel past the suture through hole when the sheath is in the first position, and toward the ejection port, such that the suture anchor engages the suture strand as it passes the suture through hole, and carries the suture strand as it is subsequently ejected from the needle out the ejection port.

2. The soft tissue repair system of claim 1, further comprising a plurality of suture anchors stacked within the needle channel.

3. The soft tissue repair system of claim 2, wherein each suture anchor includes a proximal tongue that is configured to be engaged by a distal end of the actuator.

4. The soft tissue repair system of claim 2, wherein each suture anchor is a wire coil made from a shape memory material.

5. The soft tissue repair system of claim 2, wherein each suture anchor includes a distal cleat that is configured to engage the suture strand.

6. The soft tissue repair system of claim 5, wherein each suture anchor includes a proximal cleat.

7. The soft tissue repair system of claim 5, wherein the cleat is a locking cleat.

8. The soft tissue repair system of claim 1, wherein the sheath is configured to translate proximally with respect to the needle from the first position to the second position.

9. The soft tissue repair system of claim 8, wherein the suture strand is released when the sheath is translated to the second position.

10. The soft tissue repair system of claim 8, wherein the sheath body defines a slot that is configured to allow the suture anchor to pass therethrough.

11. The soft tissue repair system of claim 1, further comprising a strand of suture.

12. A soft tissue repair system configured to retain a plurality of anchors and individually eject at least a first anchor of the plurality of anchors, the soft tissue repair system comprising:

a needle having a needle body that is elongate in a longitudinal direction and a tip that extends from the needle body, the needle body defining

     1) a retention channel that extends along the longitudinal direction and is configured to retain the plurality of suture anchors,

     2) an ejection port that extends into the needle body along a first direction transverse to the longitudinal direction at a location adjacent to the retention channel, and

     3) a transverse opening that extends into the needle body along a second direction transverse to the longitudinal direction, the transverse opening disposed between the retention channel and the ejection port, the transverse opening configured to receive a suture strand;

a sheath configured to be disposed coaxially around the exterior of the needle body, and translatable with respect to the needle body between a first position in which the sheath cooperates with the needle to retain the suture strand to the needle, and a second position in which the suture strand is released from the needle, the sheath including a sheath body that defines a slot that extends into the sheath body along the first direction whereby the slot and ejection port align when the sheath is in the first position so as to define an ejection path out the needle and sheath; and

an actuator configured to move the first anchor from the elongate channel, past the suture through hole, and to the ejection port, such that the first anchor engages the suture strand as the first anchor passes the transverse opening and carries the suture strand as the first anchor is ejected from the ejection port and slot along the ejection path.

13. The soft tissue repair system of claim 12, wherein the ejection port is proximal to the tip.

14. The soft tissue repair system of claim 12, wherein the actuator is a pusher rod.

15. The soft tissue repair system of claim 12, wherein the tip is conical.

16. The soft tissue repair system of claim 12, wherein the tip is an awl tip.

17. The soft tissue repair system of claim 12, wherein (i) the sheath body defines a transverse opening that extends transversely through the sheath body, and (ii) the transverse openings of the sheath body and the needle body are configured to align to thereby define a suture through hole.

18. The soft tissue repair system of claim 12, wherein a distal end of the actuator defines a recess configured to engage a proximal end of one of the suture anchors of the plurality of anchors.

19. The soft tissue repair system of claim 12, further comprising the plurality of suture anchors stacked within the needle channel.

20. The soft tissue repair system of claim 19, wherein each suture anchor includes a distal cleat that is configured to engage the suture strand.

21. The soft tissue repair system of claim 19, wherein each suture anchor includes a proximal cleat.

22. The soft tissue repair system of claim 19, wherein each suture anchor includes a proximal tongue that is configured to be engaged by a distal end of the actuator.

23. The soft tissue repair system of claim 19, wherein each suture anchor is a wire coil made from a shape memory material.

24. The soft tissue repair system of claim 12, further comprising a strand of suture.

25. The soft tissue repair system of claim 12, wherein the transverse opening is configured to hold the strand of suture such that the strand of suture is perpendicular to the longitudinal direction.

26. The soft tissue repair system of claim 12, wherein the first direction and second direction are parallel.

27. A soft tissue repair system configured to retain a plurality of anchors and individually eject at least a first anchor of the plurality of anchors, the soft tissue repair system comprising:

a needle having a needle body that defines a proximal end and a distal end spaced from the proximal end along a longitudinal direction, the needle further having a tip that extends from a distal end of the needle body, the needle body including a wall that defines

     1) a retention channel that extends along the longitudinal direction, the retention channel being configured to retain the plurality of anchors,

     2) a transverse ejection port, and

     3) a transverse opening that is disposed between the retention channel and the ejection port, the transverse opening being configured to receive a suture strand, wherein the wall includes an angled portion that extends distally from the transverse opening, the wall being configured to release the suture strand from the transverse opening;

an actuator configured to move the first anchor from the elongate channel, past the transverse opening and to the ejection port, such that the first anchor engages the suture strand as the first anchor passes the transverse opening and the suture strand disengages from the transverse opening along the angled portion as the first anchor is ejected from the ejection port; and

a sheath configured to be disposed coaxially around the exterior of the needle body, and translatable with respect to the needle body between a first position in which the sheath cooperates with the needle to retain the suture strand to the needle, and a second position in which the suture strand is released from the needle, the sheath including a sheath body that defines a slot that extends into the sheath body whereby the slot and ejection port align when the sheath is in the first position so as to define an ejection path out the needle and sheath.

28. The soft tissue repair system of claim 27, wherein (i) the sheath body defines a transverse opening and (ii) the transverse openings of the sheath body and the needle body are configured to align to thereby define a suture through hole.

29. The soft tissue repair system of claim 27, further comprising the plurality of suture anchors stacked within the needle channel.