Non-invasive level measurement for liquid or granular solids

• US 8,981,793 B2
• Filed: 04/11/2011
• Issued: 03/17/2015
• Est. Priority Date: 04/12/2010
• Status: Active Grant

• Current Assignee: Fluid Management Systems, Inc.
• Original Assignee: Fluid Management Systems, Inc.
• Inventors: Mukherjee, Somnath
• Primary Examiner(s): Koval, Melissa
• Assistant Examiner(s): NGUYEN, TRUNG Q
• Application Number:
  US13/084,295
• Publication Number:
  US 20110248725A1
• Time in Patent Office: 1,436 Days
• Field of Search: 324637-624, 455/313, 455/318, 455/319, 455/326, 455/328
• US Class Current: 324/642
• CPC Class Codes: G01F 23/284 Electromagnetic waves
• CPC Class Codes: G01F 23/802 Particular electronic circuits for digital processing equipment

Abstract

An apparatus and method is described for measuring non-invasively level of contents inside an array of containers without setting up any electrodes or attaching sensors around the containers, or inserting of a probe inside. Electromagnetic waves are launched from the bottom of the containers using launchers embedded in a tray the containers rest on. These waves travel through the bulk of the contents inside the container using a mode of propagation similar to dielectric waveguides or optical fibers and set up standing waves due to reflection at the content-air interface. The level inside the container is a function of the complex reflection coefficient (magnitude and phase) at the launcher input and can be thus determined by measuring the complex reflection coefficient.

Claims

1. A method for monitoring a level of content inside a container, the method comprising:

transmitting a radio frequency (RF) signal through the container, the radio frequency signal transmitted from a bottom of the container using a launcher;

measuring the magnitude and phase of a reflected signal with reference to the transmitted signal; and

correlating the level of content inside the container with the measured magnitude and phase information;

wherein the container with content acts as a dielectric waveguide and can support propagating electromagnetic waves through a bulk of the content without the need for electrically conducting electrodes to guide the electromagnetic waves;

wherein the propagation is carried out in transverse magnetic mode, transverse electric mode, or hybrid mode, or a combination thereof;

and wherein more than one mode can be used to improve sensitivity, linearity, and dynamic range.

2. The method of claim 1 wherein the container may contain liquid or solid in powdered or granulated form.

3. The method of claim 1 wherein the radio frequency (RF) signal is sinusoidal or stepped sinusoidal over a band of frequencies wherein multiple frequencies are used to remove ambiguity in measurements and optimize the sensitivity over an entire range of content levels.

4. The method of claim 1 wherein the radio frequency (RF) signal transmitted from the bottom of the container is reflected at a content-air interface creating a reflected wave component.

5. The method of claim 4 wherein the magnitude and phase information of the reflected wave component can be obtained by a reflectometer comprising directional couplers, and amplitude and phase comparators implemented in analog, digital or a combination thereof.

6. The launcher of claim 1 comprising:

a monopole element constructed from a straight electrically conducting element, or a combination of straight, helical, or spiral electrically conducting elements;

an electrically conducting ground plane; and

an electrically conducting hat on the monopole in the form of a circle, rectangle or other suitable shape.

7. A non-invasive sensing system for monitoring an amount of content in at least one container comprising:

a tray for supporting the at least one container;

a source for generating a radio frequency signal;

at least one launcher associated with said at least one container supported by said tray for launching the radio frequency signal;

circuitry in communication with said at least one launcher for transmitting the radio frequency signal into said at least one container and receiving a portion of the radio frequency signal reflected at a content-air interface in the at least one container; and

circuitry for processing the received portion of the reflected radio frequency signal and determining the amount of content in the at least one container;

wherein said circuitry in communication with said at least one launcher includes a monopole element in communication with an electrically conducting ground plane and an electrically conducting hat mounted to said monopole element.

8. The non-invasive sensing system of claim 7, wherein said at least one launcher associated with said at least one container supported by said tray is embedded within said tray.

9. The non-invasive sensing system of claim 7, wherein said monopole element may be a straight element, a helical element, or a combination of both straight and helical elements.

10. The non-invasive sensing system of claim 9, wherein said electrically conducting hat may be rectangular or circular.

11. The non-invasive sensing system of claim 9, wherein the radio frequency signal is launched between said ground plane and said monopole element.

12. The non-invasive sensing system of claim 7, wherein said electrically conducting hat is mounted on top of said monopole element.

13. The non-invasive sensing system of claim 12, wherein said monopole element may be a straight element, a helical element, or a combination of both straight and helical elements.

14. The non-invasive sensing system of claim 13, wherein said electrically conducting hat may be rectangular or circular.

15. The non-invasive sensing system of claim 14 wherein the radio frequency signal is launched between said ground plane and said monopole element.

16. The non-invasive sensing system of claim 7, further comprising a switching network to selectively connect each of said at least one launcher with said circuitry for processing the received portion of the reflected radio frequency signal and determining the amount of content in the at least one container;

and wherein said processing circuitry includes a reflectometer.

17. A system for monitoring a level of content inside a plurality of containers comprising:

a tray having a smooth surface and mounted on or attached to an existing shelf system, said tray supporting the plurality of containers;

multiple launchers for launching electromagnetic waves through a bottom of each of the plurality of containers, each launcher serving one of the plurality of containers;

a switching network for selectively connecting each launcher with a measurement apparatus including a radio frequency source and a reflectometer; and

a calibration arrangement having at least one reference device located in close proximity to one of said multiple launchers, and at least one switch for switching between said at least one reference device and said one of said multiple launchers, said calibration arrangement for determining an effect of said switching network and transmission lines using a magnitude and phase of a reflected wave from said one of said multiple launchers and said at least one reference device.