Automated visual inspection system
First Claim
1. A method for inspecting an object, the method comprising:
- identifying, using a sensor system, a volume occupied by the object such that the sensor system comprises a mobile sensor system that moves a sensor of the mobile sensor system in the volume while generating pixel data about the object via a first robot, and a second robot that picks up, carries, and deploys the first robot on the object;
subsequently, using a computer system, dividing the volume into a plurality of portions and assigning a sensor in the sensor system to imaging a number of portions in the plurality of portions based upon a pixel capability of the sensor, the plurality of portions covering substantially all of a surface of the object and the sensor system generating pixel data for substantially all of the surface of the object, such that each pixel identifies a corresponding location on the object;
identifying, via the computer system analyzing images generated by the sensor, the object and baseline data for the object;
determining, based upon the computer system comparing the pixel data to baseline data, a presence of an inconsistency on the surface of the object;
the computer system subsequently selecting, based upon the inconsistency, and deploying a testing system to a portion containing the inconsistency, the testing system comprising a greater resolution than the sensor; and
the testing system performing testing on the portion containing the inconsistency.
1 Assignment
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Accused Products
Abstract
A method and apparatus for inspecting an object. In response to a presence of the object in an inspection area, a volume containing the object is identified. The volume has a plurality of portions. A number of sensor systems is assigned to the plurality of portions of the volume. Each sensor system in the number of sensors systems is assigned to a number of portions in the plurality of portions of the volume based on whether each sensor system is able to generate data with a desired level of quality about a surface of the object in a particular portion in the plurality of portions. Data about the surface of the object is generated using the number of sensor systems assigned to the plurality of portions of the volume. A determination is made as to whether a number of inconsistencies is present on the surface of the object using data.
173 Citations
18 Claims
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1. A method for inspecting an object, the method comprising:
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identifying, using a sensor system, a volume occupied by the object such that the sensor system comprises a mobile sensor system that moves a sensor of the mobile sensor system in the volume while generating pixel data about the object via a first robot, and a second robot that picks up, carries, and deploys the first robot on the object; subsequently, using a computer system, dividing the volume into a plurality of portions and assigning a sensor in the sensor system to imaging a number of portions in the plurality of portions based upon a pixel capability of the sensor, the plurality of portions covering substantially all of a surface of the object and the sensor system generating pixel data for substantially all of the surface of the object, such that each pixel identifies a corresponding location on the object; identifying, via the computer system analyzing images generated by the sensor, the object and baseline data for the object; determining, based upon the computer system comparing the pixel data to baseline data, a presence of an inconsistency on the surface of the object; the computer system subsequently selecting, based upon the inconsistency, and deploying a testing system to a portion containing the inconsistency, the testing system comprising a greater resolution than the sensor; and the testing system performing testing on the portion containing the inconsistency. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. An apparatus comprising:
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a number of sensor systems configured to generate images of a surface of an object such that the number of sensor systems comprises;
a mobile sensor system that moves a sensor of the mobile sensor system in a volume while generating pixel data about the object via a first robot, and a second robot that picks up, carries, and deploys the first robot on the object; anda computer system in communication with the number of sensor systems and configured to; identify, responsive to a presence of the object, a volume that contains the object, divide the volume into a plurality of portions to cover substantially all of the surface of the object, such that pixel data may be generated for substantially all of the surface of the object, such that each pixel identifies a corresponding location on the object; assign a sensor in the number of sensor systems to image a number of portions in the plurality of portions based on a pixel capability of the sensor; generate the pixel data about the surface of the object; identify, based upon the images, the object and baseline data for the object; compare the pixel data to baseline data; determine a presence of an inconsistency on the surface of the object; and deploy a testing system to obtain higher resolution data about the inconsistency. - View Dependent Claims (15, 16, 17, 18)
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Specification