Insulated glazing unit and controller providing energy savings and privacy

• US 8,982,441 B2
• Filed: 05/15/2014
• Issued: 03/17/2015
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Guardian Glass LLC (KOCH Industries Incorporated)
• Original Assignee: NEW Visual Media Group LLC
• Inventors: Schlam, Elliott, Slater, Mark S., Koskulics, Jeffrey P., Finch, Joshua S.
• Primary Examiner(s): Phan, James
• Application Number:
  US14/278,396
• Publication Number:
  US 20140268296A1
• Time in Patent Office: 306 Days
• Field of Search: 359/227, 359/230, 359/231, 359290-291, 428/34, 527/861.3
• US Class Current: 359/230
• CPC Class Codes: E04C 2/54 Slab-like translucent elements floors for transmitting light E04B5/46; translucent or open-work ceilings E04B9/32, E04B9/34; translucent roof coverings E04D3/06, E04D3/28
• CPC Class Codes: E06B 2009/2464 featuring transparency control by applying voltage, e.g. LCD, electrochromic panels
• CPC Class Codes: E06B 2009/2643 Screens between double windows
• CPC Class Codes: E06B 3/00 Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames E06B5/00 takes precedence; shutters or the like E06B9/00; glass panes C03
• CPC Class Codes: E06B 3/677 Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes by means of spacing elements E06B3/663; Cleaning the gap between the panes
• CPC Class Codes: E06B 9/264 Combinations of lamellar blinds with roller shutters, screen windows, windows, or double panes; Lamellar blinds with special devices
• CPC Class Codes: G02B 1/16 having an anti-static effect, e.g. electrically conducting coatings
• CPC Class Codes: G02B 26/02 for controlling the intensity of light G02B26/004 takes precedence
• CPC Class Codes: G02B 26/023 comprising movable attenuating elements, e.g. neutral density filters

Abstract

An insulated glazing unit includes a spacer defining a framed area, first and second glazing panes attached to the spacer, a pane conductive layer on an inner surface of the first glazing pane, and a dielectric layer disposed on the pane conductive layer. A shade for use with the insulated glazing unit is affixed to the first glazing pane. The shade includes one or more layers selected from a resilient layer, a substantially transparent shade conductive layer, and an opaque shade conductive layer. When an electric drive is applied between the pane conductive layer and the shade conductive layer, a potential difference between the pane conductive layer and the shade conductive layer causes the shade to extend from a retracted configuration to an extended configuration. The shade can further include at least one ink coating layer including pigments that selectively reflect or absorb certain visible colors and infrared.

Claims

1. An insulated glazing unit having controllable radiation transmittance, said insulated glazing unit comprising:

a spacer defining a framed area capable of allowing radiation transmission therethrough;

a first glazing pane attached to said spacer;

a second glazing pane attached to said spacer, said glazing panes arranged such that an inner surface of said first glazing pane and an inner surface of said second glazing pane face each other and are spaced apart from each other;

a pane conductive layer disposed on said inner surface of said first glazing pane;

a dielectric layer disposed on said pane conductive layer;

a shade affixed to said first glazing pane, said shade including a resilient layer and a substantially transparent shade conductive layer,

wherein said shade is adapted to extend along a length of the framed area from a retracted configuration having a first surface area substantially permitting radiation transmission through said framed area to an extended configuration having a second surface area substantially controlling radiation transmission through said framed area; and

a controller operable to apply and remove an electric drive of voltage or current between said pane conductive layer and said substantially transparent shade conductive layer, whereby, when an electric drive of voltage or current is applied between said pane conductive layer and said substantially transparent shade conductive layer a potential difference between said pane conductive layer and said substantially transparent shade conductive layer causes said shade to extend from said retracted configuration to said extended configuration.

2. An insulated glazing unit according to claim 1, wherein said shade has a width extending substantially across a width of the framed area.

3. An insulated glazing unit according to claim 1, wherein said shade has a length extending substantially across the length of the framed area.

4. An insulated glazing unit according to claim 1, further comprising an internal channel including a hollow portion that is substantially filled with a moisture-absorbing component, and a capillary tube having first and second ends and configured to extend into the hollow portion substantially filled with the moisture-absorbing component, the first end in communication with the exterior of the insulated glazing unit, and the second end in communication with the framed area, wherein a portion of the spacer at which the second end of the capillary tube communicates with the framed area is sealed with a semipermeable membrane.

5. An insulated glazing unit according to claim 4, wherein the semipermeable membrane is comprised of expanded polytetrafluoroethylene (ePTFE).

6. An insulated glazing unit according to claim 1, wherein an outer edge of said shade is attached to said dielectric layer atop a location near an edge of said first glazing pane, and said insulated glazing unit includes a locking restraint on said first glazing pane so that when said shade extends such that said shade contacts said locking restraint, said locking restraint prevents said shade from extending fully.

7. An insulated glazing unit according to claim 6, wherein the locking restraint includes a hollow portion that is substantially filled with a moisture-absorbing component, the insulated glazing unit further comprising a capillary tube having first and second ends and configured to extend into the hollow portion substantially filled with the moisture-absorbing component, the first end in communication with the exterior of the insulated glazing unit, and the second end in communication with the framed area.

8. An insulated glazing unit according to claim 1, further comprising:

a second pane conductive layer disposed on said inner surface of said second glazing pane;

a second dielectric layer disposed on said second pane conductive layer;

a second shade affixed to said second glazing pane, said second shade including a second resilient layer and a second substantially transparent shade conductive layer,

wherein said second shade is adapted to extend along a length of the framed area from a second retracted configuration to a second extended configuration to control radiation transmission through said framed area;

whereby, when an electric drive of voltage or current is applied between said second pane conductive layer and said second substantially transparent shade conductive layer a potential difference between said second pane conductive layer and said second substantially transparent shade conductive layer causes said second shade to extend from said second retracted configuration to said second extended configuration,

wherein said second glazing pane includes an outer surface opposite said inner surface, the insulated glazing unit further comprising;

a second spacer defining a second framed area capable of allowing radiation transmission therethrough, said second spacer attached to said outer surface of said second glazing pane;

a third glazing pane attached to said second spacer, said second and third glazing panes arranged such that an inner surface of said third glazing pane and said outer surface of said second glazing pane face each other and are spaced apart from each other;

a third pane conductive layer disposed on said outer surface of said second glazing pane;

a third dielectric layer disposed on said third pane conductive layer;

a third shade affixed to said second glazing pane, said third shade including a third resilient layer and a third substantially transparent shade conductive layer,

wherein said third shade is adapted to extend along a length of the second framed area from a third retracted configuration to a third extended configuration to control radiation transmission through said second framed area;

whereby, when an electric drive of voltage or current is applied between said third pane conductive layer and said third substantially transparent shade conductive layer a potential difference between said third pane conductive layer and said third substantially transparent shade conductive layer causes said third shade to extend from said third retracted configuration to said third extended configuration;

a fourth pane conductive layer disposed on said inner surface of said third glazing pane;

a fourth dielectric layer disposed on said fourth pane conductive layer;

a fourth shade affixed to said third glazing pane, said fourth shade including a fourth resilient layer and a fourth substantially transparent shade conductive layer,

wherein said fourth shade is adapted to extend along a length of the second framed area from a fourth retracted configuration to a fourth extended configuration to control radiation transmission through said second framed area;

whereby, when an electric drive of voltage or current is applied between said fourth pane conductive layer and said fourth substantially transparent shade conductive layer a potential difference between said fourth pane conductive layer and said fourth substantially transparent shade conductive layer causes said fourth shade to extend from said fourth retracted configuration to said fourth extended configuration.

9. An insulated glazing unit according to claim 1, wherein said controller includes a power source connectable to said pane conductive layer and said shade conductive layer, said controller further including a switch operable to apply and remove the electric drive between said pane conductive layer and said shade conductive layer.

10. An insulated glazing unit according to claim 9, wherein the controller further includes a microprocessor programmed to operate the switch.

11. An insulated glazing unit according to claim 10, wherein the microprocessor includes at least one sensor operable to sense one or more of temperature and radiation intensity and being programmed to operate the switch based on the sensed temperature, the sensed radiation intensity, or both.

12. An insulated glazing unit according to claim 9, wherein the controller further comprises a microcontroller unit that provides algorithms with which to control various shade functionalities.

13. An insulated glazing unit according to claim 9, wherein the controller further comprises a means for providing sensing and control of at least one of an exact position, speed, and motion of the shade.

14. An insulated glazing unit according to claim 9, wherein the switch is manually operable.

15. An insulated glazing unit according to claim 9, wherein the controller further comprises a means for converting input electrical energy to an appropriate drive level and providing the charge needed to extend the shade.

16. An insulated glazing unit according to claim 9, wherein the controller further comprises a means for providing level shifting between a signal level and a drive level.

17. An insulated glazing unit according to claim 9, wherein the controller further comprises a means for providing polarity control for drive signals.

18. An insulated glazing unit according to claim 1, wherein at least one of the first and second glazing panes is comprised of glass or plastic.

19. An insulated glazing unit according to claim 18, wherein the glass is tempered glass.

20. An insulated glazing unit according to claim 1, wherein said resilient layer of said shade is a shrinkable polymer selected from the group consisting of polyethylenenapthalate (PEN), polyethyleneterephthalate (PET), polyphenylene sulfide (PPS), and polyether ether ketone (PEEK).

21. An insulated glazing layer according to claim 1, wherein said dielectric layer is a low dissipation factor polymer selected from the group consisting of polypropylene, fluorinated ethylene propylene (FEP), polytetrafluoroethylene (PTFE), polyethyleneterephthalate (PET), polyimide (PI), and polyethylenenapthalate (PEN).

22. A controllable radiation transmittance structure, comprising an insulated glazing unit according to claim 1 and a supporting structure.

23. A controllable radiation transmittance structure according to claim 22, wherein one of said first glazing pane and said second glazing pane is an outside window pane suitable for outdoor use, and the other of said first glazing pane and said second glazing pane is an inner window pane.

24. A controllable radiation transmittance structure, comprising:

a plurality of insulated glazing units each according to claim 1, and a common switch operable to apply and remove electric drive between said pane conductive layer and said shade conductive layer in each of said plurality of insulated glazing units.

25. A controllable radiation transmittance structure, comprising:

a plurality of insulated glazing units each according to claim 1, and a plurality of dedicated switches each operable to apply and remove electric drive between said pane conductive layer and said shade conductive layer in one of said plurality of insulated glazing units.

26. A ground vehicle glazing unit, comprising at least one insulated glazing unit having controllable radiation transmittance according to claim 1.

27. A sea vehicle glazing unit, comprising at least one insulated glazing unit having controllable radiation transmittance according to claim 1.

28. An aircraft glazing unit, comprising at least one insulated glazing unit having controllable radiation transmittance according to claim 1.

29. A door, comprising:

at least one insulated glazing unit according to claim 1.

30. A controllable radiation transmittance door comprising:

a support structure, and an insulated glazing unit according to claim 1 supported by said support structure.

31. A controllable radiation transmittance skylight comprising:

a support structure, and an insulated glazing unit according to claim 1 supported by said support structure.

32. A controllable radiation transmittance automotive moon roof comprising:

a support structure, and an insulated glazing unit according to claim 1 supported by said support structure.

33. A controllable radiation transmittance aircraft canopy comprising:

a support structure, and an insulated glazing unit according to claim 1 supported by said support structure.

34. An insulated glazing unit according to claim 1, wherein the controller is configured to be remotely controlled.

35. An insulated glazing unit according to claim 1, further comprising a remote controller for remote operation of the shade.

36. An insulated glazing unit according to claim 1, wherein the pane conductive layer is a coating on a side of the dielectric layer.

37. An insulated glazing unit according to claim 1, wherein the pane conductive layer is a coating on said inner surface of said first glazing pane.

38. An insulated glazing unit according to claim 1, wherein at least one of the first and second glazing panes is tinted.

39. An insulated glazing unit according to claim 1, wherein the shade conductive layer is comprised of a material having a resistivity between about 50 and 200 ohm per square.

40. A shade for use with an insulated glazing unit having controllable radiation transmittance, said insulated glazing unit including a spacer defining a framed area capable of allowing radiation transmission therethrough, a first glazing pane attached to said spacer, a second glazing pane attached to said spacer, said glazing panes arranged such that an inner surface of said first glazing pane and an inner surface of said second glazing pane face each other and are spaced apart from each other, a pane conductive layer disposed on said inner surface of said first glazing pane, and a dielectric layer disposed on said pane conductive layer, said shade comprising:

a resilient layer and a substantially transparent shade conductive layer, the shade being affixed to said first glazing pane,

wherein said shade is adapted to extend along a length of the framed area from a retracted configuration having a first surface area substantially permitting radiation transmission through said framed area to an extended configuration having a second surface area substantially controlling radiation transmission through said framed area;

whereby, when an electric drive of voltage or current is applied between said pane conductive layer and said substantially transparent shade conductive layer a potential difference between said pane conductive layer and said substantially transparent shade conductive layer causes said shade to extend from said retracted configuration to said extended configuration.

41. A shade according to claim 40,

wherein the substantially transparent shade conductive layer has a first side and a second side opposite the first side, and the resilient layer has a third side and a fourth side opposite the third side, the third side facing the second side,

wherein the shade further includes at least one ink coating layer including pigments that selectively reflect or absorb certain visible colors and infrared, the at least one ink coating layer including an ink coating layer disposed on at least one of the first, second, third, and fourth sides.

42. A shade according to claim 41,

wherein the shade further includes a light blocking layer having a fifth side and a sixth side opposite the fifth side, the light blocking layer disposed between the substantially transparent shade conductive layer and the resilient layer such that the fifth side faces the second side and the sixth side faces the third side,

wherein the shade further includes at least one ink coating layer including pigments that selectively reflect or absorb certain visible colors and infrared, the at least one ink coating layer including an ink coating layer disposed on at least one of the first, second, third, fourth, fifth, and sixth sides.

43. A shade according to claim 41, wherein the pigments of the at least one ink coating layer include pigments that reflect infrared radiation.

44. A shade according to claim 40,

wherein the substantially transparent shade conductive layer has a first side and a second side opposite the first side, and the resilient layer has a third side and a fourth side opposite the third side, the first side facing the fourth side,

wherein the shade further includes at least one ink coating layer including pigments that selectively reflect or absorb certain visible colors and infrared, the at least one ink coating layer including an ink coating layer disposed on at least one of the first, second, third, and fourth sides.

45. A shade according to claim 44,

wherein the shade further includes a light blocking layer having a fifth side and a sixth side opposite the fifth side, the light blocking layer disposed between the substantially transparent shade conductive layer and the resilient layer such that the fifth side faces the fourth side and the sixth side faces the first side,

wherein the shade further includes at least one ink coating layer including pigments that selectively reflect or absorb certain visible colors and infrared, the at least one ink coating layer including an ink coating layer disposed on at least one of the first, second, third, fourth, fifth, and sixth sides.

46. A shade according to claim 44, wherein the pigments of the at least one ink coating layer include pigments that reflect infrared radiation.

47. A shade according to claim 40, wherein said resilient layer is a shrinkable polymer.

48. A shade according to claim 40, wherein said resilient layer has a thickness of about 1 to 25 μ

m.

49. A shade according to claim 40, wherein said shade has at least one border which is non-linear.

50. A shade according to claim 40, wherein said resilient layer is a shrinkable polymer selected from the group consisting of polyethylenenapthalate (PEN), polyethyleneterephthalate (PET), polyphenylene sulfide (PPS), and polyether ether ketone (PEEK).

51. A shade according to claim 40, wherein the shade conductive layer is comprised of a material having a resistivity between about 50 and 200 ohm per square.