Evacuation station system

• US 8,984,708 B2
• Filed: 01/06/2012
• Issued: 03/24/2015
• Est. Priority Date: 01/07/2011
• Status: Active Grant

• Current Assignee: iRobot Corporation
• Original Assignee: iRobot Corporation
• Inventors: Smith, Jennifer, Duffley, Sam, Kuhe, Tucker
• Primary Examiner(s): SCRUGGS, ROBERT J
• Application Number:
  US13/345,270
• Publication Number:
  US 20120291809A1
• Time in Patent Office: 1,173 Days
• Field of Search: 153/19, 153/20, 153/47, 153/401, 152/45, 153/39, 153/44
• US Class Current: 15/319
• CPC Class Codes: A47L 11/33 having means for storing dirt
• CPC Class Codes: A47L 11/4008 Arrangements of switches, indicators or the like
• CPC Class Codes: A47L 11/4025 Means for emptying
• CPC Class Codes: A47L 2201/02 Docking stations; Docking operations
• CPC Class Codes: A47L 2201/024 Emptying dust or waste liquid containers
• CPC Class Codes: A47L 5/24 Hand-supported suction cleaners
• CPC Class Codes: A47L 9/106 Dust removal
• CPC Class Codes: A47L 9/2805 Parameters or conditions being sensed
• CPC Class Codes: A47L 9/2842 Suction motors or blowers

Abstract

A cleaning system includes a robotic cleaner and an evacuation station. The robotic cleaner can dock with the evacuation station to have debris evacuated by the evacuation station. The robotic cleaner includes a bin to store debris, and the bin includes a port door through which the debris can be evacuated into the evacuation station. The evacuation station includes a vacuum motor to evacuate the bin of the robotic cleaner.

Claims

1. A cleaning system comprising:

a portable vacuum including a vacuum motor, a cleaning head, an evacuation port, and a bypass mechanism configured to direct suction from the vacuum motor to either the cleaning head or the evacuation port;

a robotic cleaner including a debris bin and an evacuation port assembly for the debris bin, wherein the evacuation port assembly includes a port door configured to rotate about an axis offset from a centerline of the port door; and

an evacuation station including a vacuum interface configured to mate with the portable vacuum, a cleaner interface configured to mate with the robotic cleaner, and a linkage connecting the evacuation port assembly of the debris bin and the evacuation port of the portable vacuum, wherein the evacuation station is configured to engage the bypass mechanism on mating with the portable vacuum to direct suction from the vacuum motor to the evacuation port, and wherein the port door is configured to rotate about the axis offset from the centerline so that a short section of the port door is configured to rotate into the debris bin and a long section of the port door is configured to swing open to permit debris to flow from the debris bin through the port door and into the evacuation station.

2. The cleaning system of claim 1, wherein the cleaner interface includes an evacuation connector formed of compliant material coupled to the linkage.

3. The cleaning system of claim 2, wherein the evacuation connector is generally rectangular and defines a hole through which air and debris can flow into the linkage.

4. The cleaning system of claim 2, wherein the evacuation connector is configured to move with one degree of freedom.

5. The cleaning system of claim 2, wherein the evacuation connector is curved and configured to mate with a spherical shell of the robotic cleaner.

6. The cleaning system of claim 2, wherein the evacuation connector includes a poker configured to engage a port door of the evacuation port assembly and the axis offset from the centerline of the port door is interior to the debris bin so that the long section of the port door is configured to rotate into the evacuation connector in response to the poker engaging the port door.

7. The cleaning system of claim 6, wherein the poker includes a reed switch coupled to a controller of the portable vacuum, and wherein the port door includes a magnet.

8. The cleaning system of claim 6, wherein the port door is configured to form a seal that is substantially air tight when not in contact with the poker.

9. The cleaning system of claim 2, wherein the compliant material is a type of foam, elastomer, or rubber.

10. The cleaning system of claim 2, wherein the compliant material is formed of foam and wherein the evacuation connector includes an inside layer and an outside layer over the inside layer for contacting the robotic cleaner.

11. The cleaning system of claim 1, wherein the debris bin includes a microprocessor and a serial connection to the robotic cleaner.

12. The cleaning system of claim 11, wherein the debris bin includes a navigational sensor coupled to the microprocessor.

13. The cleaning system of claim 12, wherein the microprocessor is configured to communicate a bin full signal to the robotic cleaner using the serial connection.

14. The cleaning system of claim 12, wherein the microprocessor is configured to communicate a navigational signal to the robotic cleaner using the serial connection.

15. The cleaning system of claim 1, wherein the robotic cleaner includes an omnidirectional navigational sensor on a forward end opposite the debris bin and bin sensor on the debris bin.

16. The cleaning system of claim 15, wherein the bin sensor is configured to receive omnidirectionally, within 180 degrees, or within 90 degrees.

17. The cleaning system of claim 1, wherein the robotic cleaner is configured to mate with the cleaner interface by driving into the evacuation station.