Shovel with passive tilt control

• US 8,984,779 B2
• Filed: 01/31/2013
• Issued: 03/24/2015
• Est. Priority Date: 01/31/2012
• Status: Active Grant

• Current Assignee: Joy Global Surface Mining Inc. (Mitsui & Company Limited)
• Original Assignee: Harnischfeger Technologies Inc. (Mitsui & Company Limited)
• Inventors: Knuth, Jason
• Primary Examiner(s): PEZZUTO, ROBERT ERIC
• Application Number:
  US13/755,179
• Publication Number:
  US 20130195593A1
• Time in Patent Office: 782 Days
• Field of Search: 371/95, 373/96, 373/98, 373/44, 373/45, 374/46, 414/685, 414/694, 414/695, 414/722, 414/726, 414/690
• US Class Current: 37/396
• CPC Class Codes: E02F 3/302 with an additional link
• CPC Class Codes: E02F 3/304 with the dipper-arm slidably mounted on the boom E02F3/305 takes precedence
• CPC Class Codes: E02F 3/308 working outwardly
• CPC Class Codes: E02F 3/3677 allowing movement, e.g. rotation or translation, of the tool around or along another axis as the movement implied by the boom or arms, e.g. for tilting buckets
• CPC Class Codes: E02F 3/40 Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets devices to connect tools to arms or booms E02F3/3604; teeth therefor E02F9/28
• CPC Class Codes: E02F 3/46 with reciprocating digging or scraping elements moved by cables or hoisting ropes ; Drives or control devices therefor E02F3/205, E02F3/905 take precedence

Abstract

A mining shovel adapted to dig a bank of material includes a boom having an end, a hoist rope extending over the end of the boom, an elongated member movably coupled to the boom, a dipper for engaging the bank of material, a bail assembly, and a pitch brace. The member includes a first end and a second end. The dipper is coupled to the second end of the member and includes a digging edge. The bail assembly includes a first end pivotably coupled to the dipper and a second end coupled to the hoist rope passing over the boom. The pitch brace includes a first end pivotably coupled to the bail assembly and a second end pivotably coupled to the member.

Claims

1. A mining shovel adapted to dig a bank of material, the mining shovel comprising:

a boom including an end;

a hoist rope extending over the end of the boom;

an elongated member including a first end and a second end, the member being movable relative to the boom;

a dipper for engaging the bank of material, the dipper being coupled to the second end of the member, the dipper including a digging edge;

a bail assembly including a first end pivotably coupled to the dipper and a second end coupled to the hoist rope passing over the boom;

a pitch brace including a first end pivotably coupled to the bail assembly and a second end pivotably coupled to the member; and

wherein the first end of the pitch brace is pivotably coupled to the bail assembly between the first end of the bail assembly and the second end of the bail assembly.

2. The mining shovel of claim 1, wherein the hoist rope exerts a hoist force, and wherein the bail includes a first side and a second side, wherein the hoist force exerted on each side of the bail is equal as the bail is hoisted.

3. The mining shovel of claim 1, wherein the dipper pivots relative to the second end of the member as the dipper is hoisted through the bank of material.

4. The mining shovel of claim 1, wherein the member is translationally movable relative to the boom via a rack and pinion mechanism.

5. The mining shovel of claim 1, wherein the member is pivotably coupled to the boom about a transverse shaft extending through the boom.

6. The mining shovel of claim 5, wherein the dipper includes a material receiving opening, a material discharging opening opposite the material receiving opening, and a wall extending therebetween, the digging edge being positioned proximate the material discharging opening, a heel edge being positioned along the wall and proximate the material discharging opening, wherein an axis extending between the heel edge and the digging edge defines a tooth line.

7. The mining shovel of claim 6, wherein the member engages the transverse shaft at a pitch point, and wherein an axis extending between the pitch point and the digging edge defines a rake line, the rake line intersecting the tooth line to form a rake angle.

8. The mining shovel of claim 7, wherein the hoist rope exerts a tension force on the bail assembly, the tension force inducing a moment on the bail assembly about the first end of the bail assembly, the pitch brace exerting a reaction force to rotate the dipper relative to the second end of the member, the rotation of the dipper causing the rake angle to change.

9. The mining shovel of claim 1, wherein the hoist rope is coupled to the bail via an equalizer that is pivotably coupled to the bail.

10. The mining shovel of claim 1, wherein the orientation of the digging edge relative to the elongated member is automatically changed as the dipper is hoisted by the hoist rope.

11. A dipper assembly for a mining shovel, the mining shovel including a boom, a member movable relative to the boom, and a hoist rope passing over an end of the boom, the dipper assembly comprising:

a dipper adapted to be coupled to an end of the member, the dipper including a digging edge;

a bail including a first end pivotably coupled to the dipper and a second end adapted to be coupled to the hoist rope passing over the end of the boom;

a pitch brace including a first end pivotably coupled to the bail and a second end adapted to be pivotably coupled to the member, and

wherein the first end of the pitch brace is pivotably coupled to the bail between the first end of the bail and the second end of the bail.

12. The dipper assembly of claim 11, wherein the hoist rope exerts a tension force on the bail inducing a moment on the bail about the first end of the bail, the pitch brace exerting a reaction force that induces the dipper to rotate relative to the second end of the member.

13. The dipper assembly of claim 12, wherein the bail is coupled to the hoist rope via an equalizer pivotably coupled to the bail.

14. The dipper assembly of claim 11, wherein the pitch brace has a fixed length.

15. The dipper assembly of claim 11, wherein the dipper rotates relative to the second end of the member as the dipper is hoisted through the bank of material.

16. The dipper assembly of claim 11, wherein the hoist rope exerts a hoist force, and wherein the bail includes a first side and a second side, wherein the hoist force exerted on each side of the bail is equal as the bail is hoisted.

17. A mining shovel comprising:

a boom including an end and a hoist rope extending over the end;

a member including a first end and a second end, the member being movable relative to the boom;

a dipper body pivotably coupled to the second end of the member at a first joint, the dipper body including a digging edge, the dipper body positioned at an angle relative to the member;

a bail assembly including a first end pivotably coupled to the dipper body at a second joint and a second end coupled to the hoist rope passing over the boom; and

a mechanism for changing the angle of the dipper body relative to the member during a digging operation, the mechanism including

a first link defined by a portion of the dipper extending between the first joint and the second joint,

a second link pivotably coupled to the bail assembly at a third joint and pivotably coupled to the member at a fourth joint,

a third link defined by a portion of the bail assembly extending between the second joint and the third joint, and

a fourth link defined by a portion of the member extending between the fourth joint and the first joint.

18. The mining shovel of claim 17, wherein as the dipper body is hoisted through a bank of material to be dug, the dipper body rotates relative to the member in opposition to a reaction force exerted by the bank on the digging edge.

19. The mining shovel of claim 17, wherein the hoist rope exerts a tension force on the bail assembly, thereby inducing a moment on the third link about the second joint, the second link exerting a reaction force causing the first link to rotate about the first joint.

20. The mining shovel of claim 17,

wherein the member is rotatable relative to the boom about a pivot point,

wherein the dipper includes a material receiving opening, a material discharging opening opposite the material receiving opening, a wall extending therebetween, and a heel edge positioned along the wall and proximate the material discharging opening,

wherein the digging edge being positioned proximate the material discharging opening such that an axis extending between the pivot point and the digging edge defines a rake line, and an axis extending between the heel edge and the digging edge defines a tooth line intersecting the rake line, the angle of the dipper body being defined by an angle between the rake line and the tooth line.

21. The mining shovel of claim 17, wherein the hoist rope is coupled to the bail via an equalizer that is pivotably coupled to the bail.