Micro proppants for far field stimulation

• US 8,985,213 B2
• Filed: 08/02/2012
• Issued: 03/24/2015
• Est. Priority Date: 08/02/2012
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Saini, Rajesh Kumar, Todd, Bradley L., Weaver, Jimmie D., Ogle, James W., Loveless, David Michael, Nguyen, Philip
• Primary Examiner(s): Bates, Zakiya W
• Assistant Examiner(s): RUNYAN, SILVANA C
• Application Number:
  US13/565,303
• Publication Number:
  US 20140034309A1
• Time in Patent Office: 964 Days
• Field of Search: 166/308.1, 166/308.2, 166/308.3, 166/308.4, 166/308.5, 166/280.2
• US Class Current: 166/308.1
• CPC Class Codes: E21B 43/267 reinforcing fractures by propping

Abstract

A subterranean zone surrounding a well bore is fractured with a fracturing fluid. Micro proppant of 200 mesh or smaller is pumped into far field fractures of the subterranean zone and props the far field fractures open.

Claims

1. A method of fracturing a subterranean zone surrounding a well bore, comprising:

fracturing the subterranean zone with a fracturing fluid to form near field primary fractures and far field secondary fractures;

mixing a proppant with the fracturing fluid;

pumping the proppant into the near field primary fractures of the subterranean zone with the fracturing fluid;

propping the near field primary fractures substantially with the proppant;

pumping a micro proppant, generated in the fracturing fluid, into the far field secondary fractures of the subterranean zone with the fracturing fluid, the micro proppant smaller than the proppant; and

propping the far field secondary fractures substantially with the micro proppant.

2. The method of claim 1, where fracturing the subterranean zone with the fracturing fluid comprises fracturing a low permeability zone having a permeability of 1 mD or less with the fracturing fluid.

3. The method of claim 1, where fracturing the subterranean zone with the fracturing fluid comprises fracturing a shale zone with the fracturing fluid.

4. The method of claim 1, further comprising pumping the fracturing fluid comprising the micro proppant into the well bore at a concentration equal to or less than the critical bridging concentration of the micro proppant in the subterranean zone.

5. The method of claim 1, where generating the micro proppant in the fracturing fluid comprises generating the micro proppant in the fracturing fluid in the well bore.

6. The method of claim 1, where generating the micro proppant in the fracturing fluid comprises generating the micro proppant in the fracturing fluid in the far field secondary fractures.

7. The method of claim 1, where generating the micro proppant in the fracturing fluid comprises hydrolyzing organic silicate in the fracturing fluid by changing the pH of the fracturing fluid.

8. The method of claim 1, where generating the micro proppant in the fracturing fluid comprises hydrolyzing aluminoxane in the fracturing fluid.

9. The method of claim 1, where generating the micro proppant in the fracturing fluid comprises at least one of combining CaO and CO₂ in an aqueous solution to form CaCO₃ or combining BaCO₃ and aqueous H₂SO₄ to form BaSO₄.

10. The method of claim 1, where generating the micro proppant in the fracturing fluid comprises heating an emulsion of monomer and cross-linker in the fracturing fluid to generate polymer particles.

11. The method of claim 1, where generating the micro proppant in the fracturing fluid comprises combining an emulsion of furfural in an aqueous solution with an acid to form furan resin particles.

12. The method of claim 1, where generating the micro proppant in the fracturing fluid comprises combining an emulsion of epoxy resin in an aqueous solution with a hardener and heating the combination to form particles.

13. The method of claim 1, where pumping the micro proppant into the far field secondary fractures of the subterranean zone comprises pumping at least one of a spray dried polymeric material, fly ash, cellulosic whiskers or manufactured glass, polymer or ceramic microspheres with the fracturing fluid into the far field secondary fractures of the subterranean zone.

14. The method of claim 1, wherein the proppant and the micro proppant are pumped into the well bore in the fracturing fluid in a single stage fracturing treatment.

15. The method of claim 1, wherein the proppant and the micro proppant are pumped into the well bore in the fracturing fluid in a multi stage fracturing treatment.

16. The method of claim 15, wherein the proppant is pumped into the well bore in the fracturing fluid in a first stage of the multi stage fracturing treatment, and the micro proppant is pumped into the well bore in the fracturing fluid in a second stage of the multi stage fracturing treatment.

17. The method of claim 1, where the micro proppant comprises micro proppant of 200 mesh or smaller.

18. The method of claim 17, where propping the far field secondary fractures substantially with the micro proppant comprises propping dendritic fractures substantially with the micro proppant.

19. The method of claim 17, wherein the proppant comprises proppant of 100 mesh or larger.

20. A well fracturing system, comprising:

a pumping system;

a fracturing fluid source coupled to the pumping system;

a proppant source coupled to the pumping system to combine with the fracturing fluid source; and

a micro proppant source coupled to the pumping system to combine with the fracturing fluid source and form the micro proppant in the fracturing fluid to yield a fracturing fluid mixture comprising the proppant and the micro proppant, the micro proppant smaller than the proppant.

21. The well fracturing system of claim 20, where the micro proppant source comprises a micro proppant pre-cursor source comprising a composition that generates a micro proppant of 200 mesh or smaller after being combined with the fracturing fluid source.

22. The well fracturing system of claim 21, where the micro proppant source further comprises an activator source comprising an activator that activates the micro proppant pre-cursor to generate the micro proppant.

23. A method, comprising:

fracturing a low permeability subterranean zone around a well bore with a fracturing fluid to generate primary fractures that extend from the wellbore and dendritic fractures that extend from the primary fractures;

combining a micro proppant pre-cursor with an activator to generate, in the fracturing fluid, a micro proppant of 200 mesh or smaller; and

propping the primary fractures substantially with a proppant of 100 mesh or larger that is mixed into the fracturing fluid at a terranean surface;

propping the dendritic fractures substantially with the micro proppant.

24. The method of claim 23, where the low permeability subterranean zone has a permeability of 1 mD or less.

25. The method of claim 23, where combining a proppant pre-cursor with an activator to generate a micro proppant of 200 mesh or smaller comprises combining the proppant pre-cursor with the activator to generate the micro proppant in the well bore.

26. A method of fracturing a subterranean zone surrounding a well bore, comprising:

fracturing the subterranean zone with a fracturing fluid to form near field primary fractures and far field secondary fractures;

pumping proppant into far field fractures of the subterranean zone, the proppant comprising substantially micro proppant;

generating the micro proppant in the fracturing fluid by hydrolyzing aluminoxane in the fracturing fluid; and

propping far field fractures substantially with the micro proppant.