Providing remote blue phosphors in an LED lamp

• US 8,985,794 B1
• Filed: 04/04/2013
• Issued: 03/24/2015
• Est. Priority Date: 04/17/2012
• Status: Active Grant

• Current Assignee: Korrus Incorporated (MKD Electric, Inc.)
• Original Assignee: Soraa, Inc.
• Inventors: Katona, Thomas M., Krames, Michael Ragan
• Primary Examiner(s): TSO, LAURA K
• Application Number:
  US13/856,613
• Time in Patent Office: 719 Days
• Field of Search: 362/84
• US Class Current: 362/84
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21Y 2105/12 characterised by the geometrical disposition of the light-generating elements, e.g. arranging light-generating elements in differing patterns or densities
• CPC Class Codes: F21Y 2105/16 square or rectangular, e.g. for light panels
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

Light emitting devices and techniques for using remote blue phosphors in LED lamps are disclosed. An LED lamp is formed by configuring a first plurality of n of radiation sources to emit radiation characterized by a first wavelength, the first wavelength being substantially violet, and configuring a second plurality of m of radiation sources to emit radiation characterized by a second wavelength, the second wavelength also being substantially violet. Aesthetically-pleasing white light is emitted as the light from the radiation sources interacts with various wavelength converting materials (e.g., deposits of red-emitting materials, deposits of yellow/green-emitting materials, etc.) including a blue-emitting remote wavelength converting layer configured to absorb at least a portion of the radiation emitted by the first plurality of radiation sources. The remote wavelength converting layer emits wavelengths ranging from about 420 nm to about 520 nm.

Claims

1. An LED lamp comprising:

a first plurality of n radiation sources configured to emit radiation characterized by a first wavelength, the first wavelength being substantially violet;

a second plurality of m radiation sources configured to emit radiation characterized by a second wavelength, the second wavelength being substantially violet; and

a first wavelength converting layer configured to absorb at least a portion of the radiation emitted by the first plurality of radiation sources, the first wavelength converting layer having an emission wavelength ranging from about 420 nm to about 520 nm.

2. The LED lamp of claim 1, wherein the first wavelength is in a first range from about 380 nm to about 435 nm.

3. The LED lamp of claim 1, wherein first wavelength converting layer comprises blue-emitting down-converting materials disposed in or on a remote structural member, the remote structural member forming a dome.

4. The LED lamp of claim 1, further comprising an encapsulating material overlaying the first plurality of radiation sources and the second plurality of radiation sources, the encapsulating material comprising a material selected from silicone, epoxy, and a combination thereof.

5. The LED lamp of claim 1, wherein the first plurality of radiation sources and the second plurality of radiation sources comprises a light emitting diode.

6. The LED lamp of claim 1, wherein a ratio of m to n (m:

n) is greater than 2;

1.

7. The LED lamp of claim 1, wherein a total emission color characteristic of the LED lamp is substantially a white color.

8. The LED lamp of claim 1, wherein a ratio of m to n (m:

n) is about 3;

1.

9. The LED lamp of claim 1, further comprising a rectifier module.

10. The LED lamp of claim 1, further comprising a base.

11. The LED lamp of claim 1, wherein the first wavelength converting layer is characterized by a relative absorption strength of less than 50% of a peak absorption strength of the first wavelength converting layer at the wavelength emitted by the second plurality of radiation sources.

12. The LED lamp of claim 1, wherein the second plurality of radiation sources is configured with an encapsulating material comprising at least one down-converting material configured to absorb at least a portion of the radiation emitted by the second plurality of radiation sources.

13. The LED lamp of claim 12, wherein the at least one down-converting material emits radiation with a wavelength longer than about 460 nm and shorter than about 600 nm.

14. The LED lamp of claim 12, wherein the at least one down-converting material emits radiation with a wavelength longer than about 550 nm and shorter than about 750 nm.

15. The LED lamp of claim 12, wherein the second plurality of radiation sources comprise k+l sources, wherein k+l=m;

and the k sources comprise an encapsulating material comprising the at least one down-converting material that emits radiation with a wavelength longer than about 460 nm and shorter than about 600 nm.

16. The LED lamp of claim 12, wherein the second plurality of radiation sources comprise k+l sources, wherein k+l=m, and the 1 sources comprise an encapsulating material comprising at least one down-converting material that emits radiation with a wavelength longer than about 550 nm and shorter than about 750 nm.

17. The LED lamp of claim 12, comprising a second down-converting material disposed on a remote structural member.

18. The LED lamp of claim 12, comprising a second down-converting material disposed on a portion of the lamp such that the radiation from one of the first radiation sources and the second radiation source is not absorbed without first undergoing either an optical scattering or optical reflection.

19. An LED lamp comprising:

a first plurality of n radiation sources configured to emit radiation characterized by a first wavelength, the first wavelength being substantially blue; and

a second plurality of m radiation sources configured to emit radiation characterized by a second wavelength, the second wavelength being substantially violet; and

a first wavelength converting layer configured to absorb at least a portion of radiation emitted by the second plurality of radiation sources, the first wavelength converting layer having an emission wavelength ranging from about 500 nm to about 750 nm.

20. The LED lamp of claim 19, wherein the first wavelength converting layer comprises down-converting materials disposed in or on a remote structural member, the remote structural member forming a dome.

21. An LED lamp with an outer surface having a white appearance under ambient light, comprising:

a light source;

an outer surface, the outer surface positioned to form a remote structural member;

a first wavelength converting layer disposed on the remote structural member, the first wavelength converting layer configured to absorb at least a portion of radiation emitted by the light source, the first wavelength converting layer having an emission wavelength ranging from about 420 nm to about 520 nm; and

a second wavelength converting layer disposed on the remote structural member, the second wavelength converting layer having an emission wavelength ranging from about 490 nm to about 630 nm.

22. The LED lamp of claim 21, wherein a first amount p of the first wavelength converting material and a second amount q of the second wavelength converting material are selected in a ratio p:

q to provide a white appearance under ambient light.