Process for leak testing, device and respirator

• US 8,986,216 B2
• Filed: 05/05/2011
• Issued: 03/24/2015
• Est. Priority Date: 07/22/2010
• Status: Active Grant

• Current Assignee: Draeger Safety Incorporated (Dragerwerk AG)
• Original Assignee: Drã¤Ger Safety AG & Company KGaA (Dragerwerk AG)
• Inventors: Unger, Jrgen
• Primary Examiner(s): Kahelin, Michael
• Assistant Examiner(s): TOTH, KAREN E
• Application Number:
  US13/101,421
• Publication Number:
  US 20120022390A1
• Time in Patent Office: 1,419 Days
• Field of Search: 600529-543
• US Class Current: 600/538
• CPC Class Codes: A62B 27/00 Methods or devices for testing respiratory or breathing apparatus for high altitudesapparatus for testing gastightness in general G01M
• CPC Class Codes: G01M 3/26 by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors

Abstract

A process is provided for leak testing in a respirator (10) with overpressure operation. An indicator of a breathing gas consumption is compared with an indicator of an expiration volume and a leak is detected in case of a deviation of the result of the comparison (58) from a desired value. A device is also provided for carrying out the process as well as to a respirator (10) with overpressure operation with such a device.

Claims

1. A device for leak testing in a freely portable isolating device respirator with a closed breathing circuit with an inspiration branch for inspiration of gas from the breathing circuit and an expiration branch for expiration of gas to the breathing circuit and a breathing gas reservoir connected to the breathing circuit to deliver breathing gas to the circuit to compensate for breathing gas consumed by the user or removed from the breathing circuit, resulting in a breathing gas consumption of breathing gas from the breathing gas reservoir and with overpressure operation, the device comprising:

a first determination device for determining a first indicator of the breathing gas consumption from the breathing gas reservoir;

a second determination device for determining a second indicator of an expiration volume; and

a comparator which receives the indicators as input signals and compares the indicator of the breathing gas consumption with the indicator of the expiration volume to produce a comparison value result, which has a desired value for the comparison of the indicator of the breathing gas consumption with the indicator of the expiration volume and detects a leak in a case of a deviation of the comparison value result from the desired value, wherein the first determination device comprises a value from a high pressure sensor for determining a pressure of an oxygen reserve and/or the second determination device comprises a flow sensor arranged in an expiration branch.

2. A device in accordance with claim 1, wherein the comparator is part of a microcontroller that determines a correlation factor of the indicator of the breathing gas consumption and of the indicator of the expiration volume and the leak is detected in case of a deviation of the correlation factor from the desired value.

3. A device in accordance with claim 2, wherein the leak is detected when the deviation exceeds or drops below a threshold value.

4. A freely portable isolating device respirator with overpressure operation, the respirator comprising:

a closed breathing circuit with an inspiration branch for inspiration of gas from the breathing circuit and an expiration branch for expiration of gas to the breathing circuit;

a breathing gas reservoir connected to the breathing circuit to deliver breathing gas to the circuit to compensate for breathing gas consumed by the user or removed from the breathing circuit, resulting in a breathing gas consumption of breathing gas from the breathing gas reservoir;

a first determination device for determining a first indicator of the breathing gas consumption from the breathing gas reservoir;

a second determination device for determining a second indicator of an expiration volume; and

a comparator which receives the indicators as input signals and compares the indicator of the breathing gas consumption with the indicator of the expiration volume to produce a comparison value result, which has a desired value for the comparison of the indicator of the breathing gas consumption with the indicator of the expiration volume and detects a leak in a case of a deviation of the comparison value result from the desired value, wherein;

the first determination device comprises a value from a high pressure sensor for determining a pressure of an oxygen reserve; and

the second determination device comprises a flow sensor arranged in the expiration branch.

5. A respirator in accordance with claim 4, wherein the comparator is part of a microcontroller that determines a correlation factor of the indicator of the breathing gas consumption and of the indicator of the expiration volume and the leak is detected in case of a deviation of the correlation factor from the desired value.

6. A respirator in accordance with claim 4, wherein the leak is detected when the deviation exceeds or drops below a threshold value.

7. A respirator in accordance with claim 4, wherein:

the indicator of the breathing gas consumption includes a breathing gas consumption characteristic as the indicator of the breathing gas consumption; and

the indicator of the expiration volume includes an expiration volume characteristic as the indicator of the expiration volume.

8. A respirator in accordance with claim 7, wherein a first correlation factor of the breathing gas consumption characteristic and of the expiration volume characteristic is determined as a desired value and this is compared with a second correlation factor of the breathing gas consumption characteristic and the expiration volume characteristic.

9. A respirator in accordance with claim 8, wherein the first correlation factor indicates a ratio of a slope of the breathing gas consumption characteristic to a slope of the expiration volume characteristic relative to a first time period and the second correlation factor indicates the ratio of the slope of the breathing gas consumption characteristic to the slope of the expiration volume characteristic relative to a second time period.

10. A respirator in accordance with claim 9, wherein the leak is detected if the second correlation factor is lower than the first correlation factor.

11. A process for leak testing in a respirator with overpressure operation, the process comprising the steps of:

providing a first determination device for determining an indicator of a breathing gas consumption;

providing a second determination device for determining an indicator of an expiration volume;

providing a comparator, said comparator receiving said indicator of said breathing gas consumption and said indicator of said expiration volume as input;

comparing the indicator of the breathing gas consumption with the indicator of the expiration volume via said comparator to produce a comparison value result;

providing a desired value for the comparison of the indicator of the breathing gas consumption with the indicator of the expiration volume;

detecting a leak in a case of a deviation of the comparison value result from the desired value, wherein;

a correlation factor of the indicator of the breathing gas consumption and of the indicator of the expiration volume is determined and the leak is detected in case of a deviation of the correlation factor from the desired value;

the step of providing the indicator of the breathing gas consumption includes providing a breathing gas consumption characteristic as the indicator of the breathing gas consumption;

the step of providing the indicator of the expiration volume includes providing an expiration volume characteristic as the indicator of the expiration volume

a first correlation factor of the breathing gas consumption characteristic and of the expiration volume characteristic is determined as the desired value and this is compared with a second correlation factor of the breathing gas consumption characteristic and the expiration volume characteristic; and

the first correlation factor indicates a ratio of a slope of the breathing gas consumption characteristic to a slope of the expiration volume characteristic relative to a first time period and the second correlation factor indicates the ratio of the slope of the breathing gas consumption characteristic to the slope of the expiration volume characteristic relative to a second time period.

14. A process in accordance with claim 11, wherein the leak is detected when the deviation exceeds or drops below a threshold value.

15. A process in accordance with claim 11, wherein the leak is detected if the second correlation factor is lower than the first correlation factor.

12. A respirator with overpressure operation, the respirator comprising:

a closed breathing circuit with an inspiration branch and an expiration branch;

a first determination device for determining a first indicator of a breathing gas consumption;

a second determination device for determining a second indicator of an expiration volume; and

a comparator which receives the indicators as input signals and compares the indicator of the breathing gas consumption with the indicator of the expiration volume to produce a comparison value result, which has a desired value for the comparison of the indicator of the breathing gas consumption with the indicator of the expiration volume and detects a leak in a case of a deviation of the comparison value result from the desired value, wherein;

the first determination device comprises a value from a high pressure sensor for determining a pressure of an oxygen reserve;

the second determination device comprises a flow sensor arranged in the expiration branch;

the indicator of the breathing gas consumption includes a breathing gas consumption characteristic as the indicator of the breathing gas consumption;

the indicator of the expiration volume includes an expiration volume characteristic as the indicator of the expiration volume;

a first correlation factor of the breathing gas consumption characteristic and of the expiration volume characteristic is determined as a desired value and this is compared with a second correlation factor of the breathing gas consumption characteristic and the expiration volume characteristic; and

the first correlation factor indicates a ratio of a slope of the breathing gas consumption characteristic to a slope of the expiration volume characteristic relative to a first time period and the second correlation factor indicates the ratio of the slope of the breathing gas consumption characteristic to the slope of the expiration volume characteristic relative to a second time period.

13. A respirator in accordance with claim 12, wherein the leak is detected if the second correlation factor is lower than the first correlation factor.