Method, apparatus, and article to facilitate evaluation of objects using electromagnetic energy

• US 8,988,666 B2
• Filed: 02/04/2013
• Issued: 03/24/2015
• Est. Priority Date: 07/31/2006
• Status: Active Grant

• Current Assignee: Visualant, Inc.
• Original Assignee: Visualant, Inc.
• Inventors: Furness, Thomas A. III, Schowengerdt, Brian T., Melville, Ross D., Walker, Nicholas E., Sparks, Bradley E.
• Primary Examiner(s): STAFIRA, MICHAEL PATRICK
• Application Number:
  US13/758,771
• Publication Number:
  US 20130208260A1
• Time in Patent Office: 778 Days
• Field of Search: 356/71
• US Class Current: 356/71
• CPC Class Codes: A61B 2562/0219 Inertial sensors, e.g. accelerometers, gyroscopes, tilt switches
• CPC Class Codes: G01J 3/02 Details
• CPC Class Codes: G01J 3/0264 Electrical interface; User interface
• CPC Class Codes: G01J 3/10 Arrangements of light sources specially adapted for spectrometry or colorimetry
• CPC Class Codes: G01J 3/42 Absorption spectrometry; Double beam spectrometry; Flicker spectrometry; Reflection spectrometry beam switching arrangements G01J3/08
• CPC Class Codes: G01J 3/46 Measurement of colour; Colour measuring devices, e.g. colorimeters measuring colour temperature G01J5/60
• CPC Class Codes: G01J 3/463 Colour matching
• CPC Class Codes: G01J 3/50 using electric radiation detectors
• CPC Class Codes: G01J 3/501 Colorimeters using spectrally-selective light sources, e.g. LEDs
• CPC Class Codes: G01N 21/255 Details, e.g. use of specially adapted sources, lighting or optical systems
• CPC Class Codes: G01N 21/27 using photo-electric detection G01N21/31 takes precedence; circuits for computing concentration logarithmic circuits G06G7/24; photometric circuits in general G01J
• CPC Class Codes: G01N 2201/06113 Coherent sources; lasers
• CPC Class Codes: G01N 2201/062 LED's
• CPC Class Codes: G01N 33/4833 of solid biological material, e.g. tissue samples, cell cultures tissue in vivo A61B5/00; cell suspensions G01N33/48735

Abstract

Spectral information may be employed in process control and/or quality control of goods and articles. Spectral information may be employed in process control and/or quality control of media, for example financial instruments, identity documents, legal documents, medical documents, financial transaction cards, and/or other media, fluids for example lubricants, fuels, coolants, or other materials that flow, and in machinery, for example vehicles, motors, generators, compressors, presses, drills and/or supply systems. Spectral information may be employed in identifying biological tissue and/or facilitating diagnosis based on biological tissue.

Claims

1. A method of facilitating the manufacturing of objects, the method comprising:

during a first period, sequentially illuminating at least a first portion of an object being manufactured with a plurality of bands of electromagnetic energy in a first sequence;

during the first period, measuring a plurality of responses to the illumination from at least the first portion of the object being manufactured;

comparing the measured responses of the first period to a first set of reference responses to illumination of a reference specimen of a reference object;

during a second period, sequentially illuminating at least the first portion of the object being manufactured with a plurality of bands of electromagnetic energy in a second sequence, the second sequence being different than the first sequence;

during the second period, measuring a plurality of responses to the illumination in the second sequence from at least the first portion of the object being manufactured;

comparing the measured responses of the second period to a second set of reference responses to illumination of the reference specimen of the reference object; and

terminating the manufacturing process of the object being manufactured based at least in part on the comparison of the measured responses of the first period to the first set of reference responses and the comparison of the measured responses of the second period to the second set of reference responses.

2. The method of claim 1, further comprising:

during a different period from the first period, sequentially illuminating at least a second portion of the object being manufactured with a plurality of bands of electromagnetic energy;

during the different period, measuring a plurality of responses to the illumination from at least the second portion of the object being manufactured;

comparing the measured responses of the different period to a third set of reference responses to illumination of the reference specimen of the object; and

determining whether at least a portion of the manufacturing process is complete based at least in part on the comparison of the measured responses of the different period to the third set of reference responses.

3. The method of claim 1, further comprising:

during a different period from the first period, sequentially illuminating at least a second portion of the object being manufactured with a plurality of bands of electromagnetic energy in the first sequence;

during the different period, measuring a plurality of responses to the illumination from at least the second portion of the object being manufactured;

comparing the measured responses of the different period to a third set of reference responses to illumination of a reference specimen of an object; and

identifying the second portion of the object being manufactured based at least in part on the comparison of the measured responses of the different period to the third set of reference responses.

4. The method of claim 1, further comprising:

during a different period, sequentially illuminating at least the first portion of the object being manufactured with a plurality of bands of electromagnetic energy in the first sequence;

during the different period, measuring a plurality of responses to the illumination from at least the first portion of the object being manufactured;

comparing the measured responses of the different period to a second set of reference responses to illumination of a reference specimen of an object; and

determining whether a later portion of the manufacturing process is complete based at least in part on the comparison of the measured responses of the different period to the second set of reference responses.

5. The method of claim 1 wherein sequentially illuminating at least a first portion of an object being manufactured with a plurality of bands of electromagnetic energy in a first sequence includes sequentially illuminating at least the first portion of the object being manufactured with electromagnetic energy from bands within a visible portion, an infrared portion or an ultraviolet portion of the electromagnetic spectrum.

6. The method of claim 1 wherein sequentially illuminating at least a first portion of an object being manufactured with a plurality of bands of electromagnetic energy in the first and second sequences each includes selectively turning respective ones of a plurality of sources ON and OFF in an order defined by the first and sequences.

7. The method of claim 6 wherein selectively turning respective ones of the sources ON and OFF in an order defined by the first and second sequences each includes selectively applying current to respective ones of the sources in the order defined by the first and sequences.

8. The method of claim 6 wherein selectively turning respective ones of the sources ON and OFF in an order defined by the first and second sequences includes selectively applying current at a plurality of different levels to respective ones of the sources, where the order and the level is defined by the first and sequences.

9. The method of claim 8 wherein selectively applying current at a plurality of different levels to respective ones of the sources, where the order and the level is defined by the first and sequences each includes selectively applying current at the plurality of different levels to respective ones of a plurality of light emitting diodes, at least some of the light emitting diodes having an emission spectra at a first current level that differs from an emission spectra of other of the light emitting diodes at the first current level.

10. A system useful in the manufacturing of objects, the system comprising:

means for sequentially illuminating at least a first portion of an object being manufactured with a plurality of bands of electromagnetic energy in a sequence that is varied from time-to-time;

means for measuring a plurality of responses to the illumination from at least the first portion of the object being manufactured during the illumination; and

means for terminating the manufacturing process based on a determination of whether at least a portion of the manufacturing process is complete, the determination being based at least in part on a comparison of the measured responses to a set of reference responses and based on the sequence of illumination.

11. The system of claim 10 wherein the means for sequentially illuminating includes at least a first source operable to emit electromagnetic energy in a first band at a first time and in a second band at a second time, the second band being at least partially different from the first band.

12. The system of claim 10 wherein the means for sequentially illuminating includes a plurality of sources each operable to emit electromagnetic energy in a respective band, at least one of the bands being at least partially different from another one of the bands.

13. The system of claim 10 wherein the means for measuring a plurality of responses to the illumination includes at least one sensor selected from the group consisting of a photodiode, a photomultiplier, a charge-coupled device, and a multi-channel plate.

14. The system of claim 10 wherein the means for determining whether at least a portion of the manufacturing process is complete based at least in part on a comparison and the sequence of illumination is remote from the means for sequentially illuminating.

15. A system useful in manufacturing objects, the system comprising:

a plurality of sources of electromagnetic energy controllable to sequentially illuminate at least a first portion of an object being manufactured with a plurality of bands of electromagnetic energy in a sequence of illumination that is varied over time;

a sensor that measures a plurality of responses to the illumination from at least the first portion of the object being manufactured during each sequence of illumination; and

a control subsystem coupled to the plurality of sources of electromagnetic energy and the sensor, the control subsystem terminating a manufacturing process of the object being manufactured responsive to comparisons of the measured responses from the sensor for each sequence of illumination to a corresponding set of reference responses.

16. The system of claim 15, wherein the plurality of sources of electromagnetic energy comprise at least one of one or more light emitting diodes, one or more lasers, and one or more incandescent light sources.

17. The system of claim 15, wherein the sensor comprises at least one of one or more photodiodes, one or more photomultiplier tubes, one or more CMOS image sensors, one or more charge coupled devices, and one or more micro-channel plates.

18. The system of claim 15, wherein the control subsystem comprises:

a microprocessor that controls the sequences of illumination of the plurality of sources of electromagnetic energy; and

a memory coupled to the microprocessor.

19. The system of claim 15, wherein the memory stores sets of reference responses, each reference response being for a corresponding object being manufactured.