Sintered capacitor electrode including a folded connection

• US 8,988,859 B2
• Filed: 01/29/2013
• Issued: 03/24/2015
• Est. Priority Date: 12/18/2009
• Status: Active Grant

• Current Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Original Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Inventors: Sherwood, Gregory J., Daley, Jay E., Byron, Mary M., Stemen, Eric, Kuhn, Peter Jay
• Primary Examiner(s): Ha, Nguyen T
• Application Number:
  US13/753,023
• Publication Number:
  US 20130141842A1
• Time in Patent Office: 784 Days
• Field of Search: 361/508, 361/509, 361/516, 361/517, 361/518, 361/519, 361/512, 361523-525, 607/5, 607/7, 607/9
• US Class Current: 361/518
• CPC Class Codes: A61N 1/375 Constructional arrangements, e.g. casings
• CPC Class Codes: A61N 1/37512 Pacemakers
• CPC Class Codes: A61N 1/3782 producing a voltage above the power source level
• CPC Class Codes: H01G 9/0029 Processes of manufacture
• CPC Class Codes: H01G 9/008 Terminals
• CPC Class Codes: H01G 9/045 based on aluminium
• CPC Class Codes: H01G 9/048 characterised by their structure H01G11/22 takes precedence
• CPC Class Codes: H01G 9/052 Sintered electrodes
• CPC Class Codes: H01G 9/06 Mounting in containers
• CPC Class Codes: H01G 9/08 Housing; Encapsulation
• CPC Class Codes: H01G 9/14 Structural combinations or circuits for modifying, or compensating for, electric characteristics of electrolytic capacitors
• CPC Class Codes: H01G 9/15 Solid electrolytic capacitors H01G11/00 takes precedence

Abstract

This document discusses capacitive elements including a first, second and third electrode arranged in a stack. The third electrode is positioned between the first and second electrode. An interconnect includes a unitary substrate shared with the first and second electrodes. The interconnect is adapted to deform to accommodate the stacked nature of the first and second electrodes. The unitary substrate includes a sintered material disposed thereon.

Claims

1. An apparatus comprising:

a first electrode;

a second electrode stacked with the first electrode;

an interconnect adapted to fold upon itself to couple the first electrode to the second electrode, wherein the first electrode, the second electrode and the interconnect include a unitary substrate;

a sintered material disposed on the unitary substrate;

a third electrode stacked between the first and second electrodes; and

a case enclosing the first electrode, the second electrode, the third electrode and the interconnect.

2. The apparatus of claim 1, wherein the first electrode includes a first tab, and

wherein the second electrode includes a second tab coupled to the first tab,

3. The apparatus of claim 2, comprising a first clip adapted to couple the first tab with the second tab.

4. The apparatus of claim 2, comprising a first clip coupled to the first tab and a second clip coupled to the second tab, wherein the first clip is coupled to the second clip.

5. The apparatus of claim 1, wherein the first electrode includes a first tab extending from a first location along a perimeter of the first electrode, the first tab including a first connection portion, and wherein the second electrode includes a second tab extending from a second location along the perimeter of the second electrode, the second tab coupled to the second electrode.

6. The apparatus of claim 5, wherein the second tab includes a second connection portion, the first connection portion is coupled to the second connection portion, the first connection portion and the second connection portion are substantially free of sintered material.

7. The apparatus of claim 5, including a clip physically and electrically coupling the first tab and the second tab.

8. The apparatus of claim 5, including:

a first clip coupled to the first tab;

a second clip coupled to the second tab; and

a weld coupling the first clip and the second clip.

9. The apparatus of claim 1, including a case connection coupling the first and second electrode to the case.

10. The apparatus of claim 1, comprising a feedthrough and a ribbon coupling the first and second electrodes to the feedthrough.

11. The apparatus of claim 1, including additional electrodes, the additional electrodes stacked with the first and second electrodes, wherein the additional electrodes each include a respective interconnect of a plurality of interconnects, the plurality of interconnects folded together and electrically coupled with one another.

15. The apparatus of claim 1, wherein the unitary substrate is a foil that is solid and monolithic.

12. The apparatus of claim including a ribbon physically and electrically coupling the plurality of interconnects.

13. The apparatus of claim 12 wherein the ribbon is coupled to the case.

14. The apparatus of claim 12, including a feedthrough coupled to the case, wherein the ribbon is coupled to the feedthrough, and the feedthrough electrically insulates the ribbon from the case.

16. A method, comprising:

sintering a first material onto a first substrate portion of a unitary substrate to form a first electrode;

sintering a second material onto a second substrate portion of the unitary substrate to form a second electrode;

folding an interconnect of the unitary substrate upon itself, wherein the first electrode is coupled to the second electrode by the interconnect, and stacking the first electrode onto the second electrode;

stacking a third electrode between the first and second electrodes; and

enclosing the first electrode, the second electrode, the third electrode and the interconnect in a case.

17. The method of claim 16, comprising forming a first tab out of material from a portion of the first substrate, and forming a second tab out of material from the second substrate.

18. The method of claim 17, comprising clipping the first tab and the second tab with a clip.

19. The method of claim 17, comprising clipping a first clip to the first tab;

clipping a second clip to the second tab; and

coupling the first clip and the second clip.

20. The method of claim 19, comprising welding the first clip to the second clip.