Method and apparatus for detecting and compensating for pressure transducer errors

• US 8,989,971 B2
• Filed: 05/27/2008
• Issued: 03/24/2015
• Est. Priority Date: 05/27/2008
• Status: Active Grant

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Dell' Eva, Mark L.
• Primary Examiner(s): Tran, Dalena
• Assistant Examiner(s): Figueroa, Jaime
• Application Number:
  US12/127,460
• Publication Number:
  US 20090299583A1
• Time in Patent Office: 2,492 Days
• Field of Search: 701/36, 701/51, 701/52, 701/53, 701/58, 701/60, 701/61, 701/62, 701/67, 701/68, 477/57, 477/58, 477/59, 477/62, 477/63, 477/70, 477/74, 477/77, 477/78, 477/79, 477/83, 477/86, 477/89, 477/156, 477/158, 477/161, 477/162, 477/163, 477/164, 477/166, 477/179, 477/180
• US Class Current: 701/51
• CPC Class Codes: F16H 2059/683 Sensing pressure in control systems or in fluid controlled devices, e.g. by pressure sensors for hydrostatic transmissions F16H2059/6861
• CPC Class Codes: F16H 2342/10 Calibrating valves
• CPC Class Codes: F16H 59/68 Inputs being a function of gearing status
• CPC Class Codes: F16H 61/0251 Elements specially adapted for electric control units, e.g. valves for converting electrical signals to fluid signals
• CPC Class Codes: G01L 27/002 Calibrating, i.e. establishing true relation between transducer output value and value to be measured, zeroing, linearising or span error determination

Abstract

A method and apparatus for detecting and compensating for pressure transducer errors includes a valve for regulating operation of a hydraulic device, a pressure transducer for detecting a pressure output from the valve, and a microprocessor comprising logic for computing a pressure measurement error of the pressure transducer. The pressure transducer is configured to output a pressure reading representing the detected pressure. The pressure measurement error may be computed using a first pressure reading from the pressure transducer taken at an operating condition in which the actual output pressure of the valve is substantially known, together with the substantially known actual output pressure of the valve.

Claims

1. A system for controlling pressure in a transmission comprising:

a valve for regulating operation of a hydraulic device;

a pressure transducer for detecting an output pressure of the valve, the pressure transducer configured to output a pressure reading representing the detected pressure for a range of pressures both below and above a predetermined threshold pressure and to communicate the detected pressure for each of the pressures, a first pressure reading taken at an operating condition in which the actual output pressure of the valve is substantially known;

a microprocessor comprising logic for computing a pressure measurement error of the pressure transducer and a corrected pressure reading, the pressure measurement error computed using the first pressure reading and the substantially known actual output pressure of the valve and the corrected pressure reading computed using a first variable comprising a second pressure reading received from the pressure transducer taken subsequent to the first pressure reading, and a second variable comprising the previously computed pressure measurement error; and

a valve controller for controlling the operation of the valve, the valve controller configured to receive as input from the microprocessor the corrected pressure reading and to output a control signal used to control the operation of the valve, the control signal formulated using the corrected pressure reading received from the microprocessor; and

a transmission control unit configured to receive as input from the microprocessor the previously computed pressure measurement error, the transmission control unit comprising logic for computing an adjusted command pressure computed using a desired pressure to be output from the valve and the previously computed pressure measurement error received from the microprocessor.

2. The system of claim 1, further comprising:

a transmission control unit configured for outputting a command pressure corresponding to a desired pressure to be output from the valve;

wherein the valve controller is configured to receive as input from the transmission control unit the command pressure and as input from the microprocessor the corrected pressure reading, the valve controller further configured to output a control signal used to control the operation of the valve formulated using the command pressure received from the transmission control unit and the corrected pressure reading received from the microprocessor.

3. The system of claim 1, wherein the microprocessor computes the pressure measurement error of the pressure transducer in response to at least one of:

a distortion of a housing of the pressure transducer;

a wear of a transmission component; and

a degradation of transmission fluid.

4. The system of claim 1, wherein the microprocessor is configured to output a second pressure reading received from the pressure transducer, the second pressure reading taken subsequent to the first pressure reading, and the valve controller is configured to output a control signal used to control the operation of the valve, the control signal formulated using the adjusted command pressure received from the transmission control unit and the second pressure reading received from the microprocessor.

5. A system for controlling pressure in a transmission comprising:

a valve for regulating operation of a hydraulic device;

a pressure transducer for detecting an output pressure of the valve, the pressure transducer configured to output a pressure reading representing the detected pressure for a range of pressures both below and above a predetermined threshold pressure and to communicate the detected pressure for each of the pressures, a first pressure reading taken at an operating condition in which the actual output pressure of the valve is substantially known;

a microprocessor comprising logic for computing a pressure measurement error of the pressure transducer and a corrected pressure reading, the pressure measurement error computed using the first pressure reading and the substantially known actual output pressure of the valve and the corrected pressure reading computed using a first variable comprising a second pressure reading received from the pressure transducer taken subsequent to the first pressure reading, and a second variable comprising the previously computed pressure measurement error, and the microprocessor is configured to output the previously computed pressure measurement error and a command pressure corresponding to a desired pressure to be output from the valve;

a valve controller for controlling the operation of the valve, the valve controller configured to receive as input from the microprocessor the corrected pressure reading and to output a control signal used to control the operation of the valve, the control signal formulated using the corrected pressure reading received from the microprocessor; and

an application specific integrated circuit configured to receive as input from the microprocessor the previously computed pressure measurement error, the application specific integrated circuit unit comprising logic for computing a corrected pressure reading using the previously computed pressure measurement error received from the microprocessor and the first pressure reading output from the pressure transducer.

6. The system of claim 5, wherein the valve controller is configured to receive as input from the microprocessor the command pressure and from the application specific integrated circuit the corrected pressure reading, the valve controller configured to output a control signal used to control operation of the valve formulated using the command pressure received from the microprocessor and the corrected pressure reading received from the application specific integrated circuit.

7. The system of claim 5, wherein the valve is at least one of proportional valve, a variable bleed solenoid valve, a variable force solenoid valve and a pressure width modulation valve.

8. The system of claim 5, further comprising a hydraulic pump fluidly connected to the valve and configured to supply pressurized fluid to the valve.

9. A system for controlling pressure in a transmission comprising:

a valve for regulating operation of a hydraulic device;

a pressure transducer for detecting an output pressure of the valve, the pressure transducer configured to output a pressure reading representing the detected pressure for a range of pressures both below and above a predetermined threshold pressure and to communicate the detected pressure for each of the pressures, a first pressure reading taken at an operating condition in which the actual output pressure of the valve is substantially known;

a microprocessor comprising logic for computing a pressure measurement error of the pressure transducer and a corrected pressure reading, the pressure measurement error computed using the first pressure reading and the substantially known actual output pressure of the valve and the corrected pressure reading computed using a first variable comprising a second pressure reading received from the pressure transducer taken subsequent to the first pressure reading, and a second variable comprising the previously computed pressure measurement error; and

a valve controller for controlling the operation of the valve, the valve controller configured to receive as input from the microprocessor the corrected pressure reading and to output a control signal used to control the operation of the valve, the control signal formulated using the corrected pressure reading received from the microprocessor;

wherein the valve controller is configured to receive as input from the microprocessor the previously computed pressure measurement error and to output a control signal used to control the operation of the valve, the control signal formulated using the previously computed pressure measurement error received from the microprocessor.

10. The system of claim 9, wherein the valve is fluidly connected to a plurality of clutch actuators and configured to selectively adjust a pressure applied to a respective one of the clutch actuators so as to control an amount of torque transmitted by a clutch corresponding with a respective one of the clutch actuators.

11. The system of claim 9, wherein the valve controller electronically communicates with a transmission control unit by a wired mode of communication.

12. The system of claim 9, wherein the valve controller electronically communicates with a transmission control unit by a wireless mode of communication.

13. A system for controlling pressure in a transmission comprising:

a valve for regulating operation of a hydraulic device;

a pressure transducer for detecting an output pressure of the valve, the pressure transducer configured to output a pressure reading representing the detected pressure for a range of pressures both below and above a predetermined threshold pressure and to communicate the detected pressure for each of the pressures, a first pressure reading taken at an operating condition in which the actual output pressure of the valve is substantially known;

a microprocessor comprising logic for computing a pressure measurement error of the pressure transducer and a corrected pressure reading, the pressure measurement error computed using the first pressure reading and the substantially known actual output pressure of the valve and the corrected pressure reading computed using a first variable comprising a second pressure reading received from the pressure transducer taken subsequent to the first pressure reading, and a second variable comprising the previously computed pressure measurement error;

a valve controller for controlling the operation of the valve, the valve controller configured to receive as input from the microprocessor the corrected pressure reading and to output a control signal used to control the operation of the valve, the control signal formulated using the corrected pressure reading received from the microprocessor; and

a transmission control unit is configured for outputting a command pressure corresponding to a desired pressure to be output from the valve;

wherein the microprocessor is configured to output the previously computed pressure measurement error and a second pressure reading received from the pressure transducer taken subsequent to the first pressure reading;

wherein the valve controller is configured to receive as input from the transmission control unit the command pressure and as input from the microprocessor the previously computed pressure measurement error and the second pressure reading, the valve controller configured to output a control signal used to control the operation of the valve, the control signal formulated using the previously computed pressure measurement error received from the microprocessor and at least one of the command pressure and the second pressure reading.

14. The system of claim 13, further comprising a valve driver and a solenoid configured to receive a voltage from the valve driver so as to move the valve between an open position and a closed position in response to receiving the voltage.

15. The system of claim 13, further comprising a pressure transducer configured to detect an output pressure of the valve.

16. The system of claim 15, wherein the pressure transducer is a piezoelectric sensor.

17. A system for controlling pressure in a transmission comprising:

a valve for regulating operation of a hydraulic device;

a pressure transducer for detecting an output pressure of the valve, the pressure transducer configured to output a pressure reading representing the detected pressure for a range of pressures both below and above a predetermined threshold pressure and to communicate the detected pressure for each of the pressures, a first pressure reading taken at an operating condition in which the actual output pressure of the valve is substantially known;

a microprocessor comprising logic for computing a pressure measurement error of the pressure transducer and a corrected pressure reading, the pressure measurement error computed using the first pressure reading and the substantially known actual output pressure of the valve and the corrected pressure reading computed using a first variable comprising a second pressure reading received from the pressure transducer taken subsequent to the first pressure reading, and a second variable comprising the previously computed pressure measurement error;

a valve controller for controlling the operation of the valve, the valve controller configured to receive as input from the microprocessor the corrected pressure reading and to output a control signal used to control the operation of the valve, the control signal formulated using the corrected pressure reading received from the microprocessor; and

a transmission control unit is configured to receive as input from the microprocessor the previously computed pressure measurement error and to output a command pressure corresponding to the desired pressure to be output from the valve and the previously computed pressure measurement error received from the microprocessor;

wherein the microprocessor is configured to output the previously computed pressure measurement error and a second pressure reading received from the pressure transducer, the second pressure reading taken subsequent to the first pressure reading;

wherein the valve controller is configured to receive as input from the transmission control unit the command pressure and the previously computed pressure measurement error, and from the microprocessor the second pressure reading, the valve controller configured to output a control signal used to control the operation of the valve, the control signal formulated using the command pressure and the previously computed pressure measurement error received from the transmission control unit and the second pressure reading received from the microprocessor.

18. The system of claim 17, wherein the pressure transducer is a piezoelectric sensor.

19. The system of claim 17, further comprising an application specific integrated circuit configured to receive an electrical an electrical signal produced by the pressure transducer.

20. The system of claim 19, wherein the application specific integrated circuit communicates electronically with the valve controller and the transmission control unit.

21. A method for automatically detecting and compensating for measurement error of a pressure transducer comprising:

operating a pump to produce a flow of pressurized fluid for delivery to a valve;

arranging the valve in a configuration known to substantially produce a predetermined output pressure of the valve while operating the pump;

using the pressure transducer to detect an output pressure of a valve, the pressure transducer configured to output a pressure reading representing the detected pressure;

obtaining a first pressure reading while operating the pump with the valve arranged in the configuration known to substantially produce a predetermined output pressure of the valve;

computing a first pressure measurement error using the first pressure reading and the substantially known output pressure of the valve occurring at the time the first pressure reading is obtained;

obtaining a second pressure reading subsequent to the first pressure reading; and

computing a first corrected pressure reading using the first pressure reading and the first pressure measurement error.

22. The method of claim 21, further comprising:

obtaining a third pressure reading at a time when the output pressure of the valve is substantially known;

computing a second pressure measurement error using the third pressure reading and the substantially known output pressure of the valve occurring at the time the third pressure reading is obtained; and

computing a second corrected pressure reading using the third pressure reading and the second pressure measurement error.

23. The method of claim 22, wherein the first pressure measurement error is used to compute subsequent corrected pressure readings until the second pressure measurement error is computed, after which time the second pressure measurement error is used to compute subsequent corrected pressure readings.

24. The method of claim 21, further comprising formulating a control signal for controlling the operation of the valve using the first corrected pressure reading.

25. A method for automatically detecting and compensating for measurement error of a pressure transducer comprising:

operating a pump to produce a flow of pressurized fluid for delivery to a valve;

arranging the valve in a configuration known to substantially produce a predetermined output pressure of the valve while operating the pump;

using the pressure transducer to detect an output pressure of a valve, the pressure transducer configured to output a pressure reading representing the detected pressure;

obtaining a first pressure reading while operating the pump with the valve arranged in the configuration known to substantially produce a predetermined output pressure of the valve;

computing a first pressure measurement error using the first pressure reading and the substantially known output pressure of the valve occurring at the time the first pressure reading is obtained; and

computing a first compensated command pressure using a desired pressure to be output from the valve and the first pressure measurement error.

26. The method of claim 25, further comprising:

obtaining a third pressure reading at a time when the output pressure of the valve is substantially known;

computing a second pressure measurement error using the third pressure reading and the substantially known output pressure of the valve occurring at the time the third pressure reading is obtained; and

computing a second compensated command pressure using a desired pressure to be output from the valve and the second pressure measurement error.

27. The method of claim 26, wherein the first pressure measurement error is used to compute subsequent compensated command pressures until the second pressure measurement error is computed, after which time the second pressure measurement error is used to compute subsequent compensated command pressures.

28. The method of claim 25, further comprising formulating a control signal for controlling the operation of the valve using the first compensated command pressure.

29. A method for automatically detecting and compensating for measurement error of a pressure transducer comprising:

operating a pump to produce a flow of pressurized fluid for delivery to a valve;

arranging the valve in a configuration known to substantially produce a predetermined output pressure of the valve while operating the pump;

using the pressure transducer to detect an output pressure of a valve, the pressure transducer configured to output a pressure reading representing the detected pressure;

obtaining a first pressure reading while operating the pump with the valve arranged in the configuration known to substantially produce a predetermined output pressure of the valve; and

computing a first pressure measurement error using the first pressure reading and the substantially known output pressure of the valve occurring at the time the first pressure reading is obtained;

wherein the first pressure reading is obtained when the valve is closed.

30. The method of claim 29, wherein computing the substantially known output pressure of the valve occurs when a vehicle transmission is placed in park.

31. The method of claim 29, wherein computing the substantially known output pressure of the valve occurs when a transmission control unit sends a control signal that causes the valve to close.

32. The method of claim 29, wherein computing the substantially known output pressure of the valve occurs during at least one of a gear shift change and a period after a vehicle started up.