Cross talk reduction for a high speed electrical connector

• US 8,992,262 B2
• Filed: 06/08/2012
• Issued: 03/31/2015
• Est. Priority Date: 06/10/2011
• Status: Active Grant

• Current Assignee: Tyco Electronics Japan GK (TE Connectivity Limited)
• Original Assignee: Tyco Electronics Japan GK (TE Connectivity Limited), Tyco Electronics Singapore Pte Ltd (TE Connectivity Limited)
• Inventors: Pang, Tze Yeong, Lapidot, Doron
• Primary Examiner(s): Riyami, Abdullah
• Assistant Examiner(s): Imas, Vladimir
• Application Number:
  US13/492,155
• Publication Number:
  US 20120315796A1
• Time in Patent Office: 1,026 Days
• Field of Search: 439/108, 439/607.05, 439/626
• US Class Current: 439/626
• CPC Class Codes: H01R 13/6471 by special arrangement of ground and signal conductors, e.g. GSGS [Ground-Signal-Ground-Signal]
• CPC Class Codes: H01R 24/62 Sliding engagements with one side only, e.g. modular jack coupling devices
• CPC Class Codes: H01R 43/16 for manufacturing contact members, e.g. by punching and by bending
• CPC Class Codes: Y10T 29/49204 Contact or terminal manufacturing

Abstract

An electrical connector has a housing receiving one or more series of electrical contacts. Each series of electrical contacts has a plurality of ground contacts and a plurality of signal contacts. The signal contacts are positioned in between the ground contacts, and the plurality of ground contacts are integrally connected to each other by a bus bar within the housing.

Claims

1. An electrical connector comprising:

a housing receiving one or more series of electrical contacts, wherein each series of electrical contacts comprises;

three ground contacts, each having a securing portion extending in a common plane;

a plurality of signal contacts positioned in between each of the three ground contacts; and

two electrically connected bus bars extending along an axis in the common plane, positioned between and integrally connecting the three ground contacts positioned on opposite sides of the plurality of signal contacts, and positioned within the housing.

2. The electrical connector according to claim 1, wherein each of the ground contacts comprises a contact portion for establishing contact between mating connectors.

3. The electrical connector according to claim 2, wherein each of the ground contacts comprises a terminal portion.

4. The electrical connector according to claim 3, wherein each of the ground contacts further comprises a base connecting the contact portion and the terminal portion.

5. The electrical connector according to claim 4, wherein the base is substantially rectangular and comprises an orthogonal wall extending in the plane.

6. The electrical connector according to claim 5, wherein the base comprises

a securing section, wherein the orthogonal wall connects the contact portion and one end of the securing section, and

wherein the securing sections are integrally connected by the bus bar.

7. The electrical connector according to claim 5, wherein the signal contacts are located in between two ground contacts and beneath the bus bar.

8. The electrical connector according to claim 5, wherein each housing of the mating connectors is provided with a connection channel for receiving the two bus bars of the ground contacts.

9. The electrical connector according to claim 1, wherein each of the signal contacts comprises a contact portion for establishing contact between mating connectors.

10. The electrical connector according to claim 9, wherein each of the signal contacts comprises a terminal portion.

11. The electrical connector according to claim 10, wherein each of the signal contacts comprises a retaining section connecting the contact portion and the terminal portion,

wherein the retaining section has a width wider than the contact portion and the terminal portion, and wherein the bus bar is located so as to overlap the retaining section of the signal contact.

12. The electrical connector according to claim 1, wherein the number of the signal contacts in between two ground contacts that are integrally connected is two.

13. The electrical connector according to claim 1, wherein the electrical connector is a 12G SAS connector.

14. A method of fabricating an electrical connector comprising the steps of:

providing a housing for receiving one or more series of electrical contacts;

providing three ground contacts, each having a securing section extending in a common plane, and a plurality of signal contacts;

positioning the plurality of signal contacts in between each of the three ground contacts; and

positioning two electrically connected bus bars along an axis in the common plane within the housing and an integrally connecting the three ground contacts positioned on opposite sides of the plurality of signal contacts.

15. The method of fabricating an electrical connector according to claim 14, wherein a copper alloy strip is provided for fabricating the electrical contacts.

16. The method of fabricating an electrical connector according to claim 15, wherein the method further comprises a stamping process to obtain a basic of the electrical contacts.

17. The method of fabricating an electrical connector according to claim 16, wherein the method further comprises a forming process obtain a desired shape of each of electrical contacts.

18. The method of fabricating an electrical connector according to claim 17, wherein the method further comprises a plating process to obtain the final configuration of the electrical contacts.

19. The method of fabricating an electrical connector according to claim 14, wherein a high temperature thermoplastic resin is provided and in a molding process to fabricate the housing.

20. The method of fabricating an electrical connector according to claim 14, wherein the housing further comprises receptive channels.

21. The method of fabricating an electrical connector according to claim 20, wherein the electrical contacts are assembled into the respective channels.

22. The electrical connector according to claim 21, wherein each of the plurality of signal contacts includes a retaining section disposed along a plane offset from the common plane of the three ground contacts.

23. The electrical connector according to claim 22, wherein each of the plurality of signal contacts includes a retaining section disposed along a plane offset from the common plane of the three ground contacts.