Control mechanism for steerable medical device

• US 8,992,470 B2
• Filed: 05/18/2007
• Issued: 03/31/2015
• Est. Priority Date: 05/19/2006
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Barenboym, Michael, Ostrovsky, Isaac
• Primary Examiner(s): STIGELL, THEODORE J
• Application Number:
  US11/804,422
• Publication Number:
  US 20070282167A1
• Time in Patent Office: 2,874 Days
• Field of Search: 604/95.01, 604/95.04, 604/523, 604/528, 600/433, 600/434, 600/435, 600/585, 600/131, 607/125
• US Class Current: 604/95.04
• CPC Class Codes: A61B 1/0052 Constructional details of control elements, e.g. handles
• CPC Class Codes: A61B 1/0053 using distributed actuators, e.g. artificial muscles
• CPC Class Codes: A61M 25/0136 Handles therefor
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

A control mechanism for use with a steerable medical device allows for single-handed operation of at least a distal portion of the medical device. The device can be a catheter or an endoscope, for example.

Claims

1. A steering mechanism for use as part of a medical device, comprising:

a main handle portion including a proximal end and a distal end, the main handle portion extending along a longitudinal axis, the main handle portion configured to be coupled to a medical device;

a rotatable handle portion movably coupled to the main handle portion at an interface, the rotatable handle portion configured to be rotated about the longitudinal axis and relative to the main handle portion, the rotatable handle portion configured to move a distal end of the medical device in a first direction when rotated relative to the main handle portion; and

a control lever axially movable along the longitudinal axis, the control lever configured to move the distal end of the medical device in a second direction different than the first direction, wherein an entirety of the control lever is disposed proximally of the interface.

2. The steering mechanism of claim 1, wherein the control lever is at least partially disposed on the rotatable handle portion.

3. The steering mechanism of claim 1, wherein the control lever is at least partially disposed on the main handle portion.

4. The steering mechanism of claim 1, wherein the rotatable handle portion and the control lever are independently movable with respect to one another.

5. The steering mechanism of claim 1, wherein the rotatable handle portion and the control lever are adapted for one-handed operation by a user.

6. The steering mechanism of claim 1, wherein the control lever is movable between a first proximal position and a second distal position, and wherein, when in the second distal position, the control lever is disposed closer to the interface than when in the first proximal position.

7. The steering mechanism of claim 1, wherein the control lever includes a plurality of gripping elements to facilitate secure control by a user'"'"'s thumb.

8. The steering mechanism of claim 1, further comprising:

a plurality of control wires extending distally from the steering mechanism and terminating at one or more predetermined locations of the medical device.

9. The steering mechanism of claim 8, further comprising:

a turret coupled to the rotatable handle portion through which at least a portion of the control wires pass.

10. The steering mechanism of claim 9, wherein the turret houses a plurality of return springs.

11. The steering mechanism of claim 10, wherein the turret includes a plurality of lobular portions, at least one of the plurality of lobular portions housing at least one of the plurality of return springs.

12. The steering mechanism of claim 10, wherein each of the plurality of control wires is passed through a respective one of the plurality of return springs.

13. The steering mechanism of claim 8, further comprising:

at least one rib coupled to the main handle portion, the at least one rib configured to at least partially restrict movement of at least one of the plurality of control wires when the rotatable handle portion is rotated at least one of clockwise or counter-clockwise by a user.

14. The steering mechanism of claim 8, wherein the control lever pivots on a pin.

15. The steering mechanism of claim 8, further comprising:

a plurality of rollers between which at least a portion of the plurality of control wires pass through, the plurality of rollers configured to exert tension on at least one of the plurality control wires when the control lever is moved by a user.

16. The steering mechanism of claim 1, wherein the at least a portion of the medical device is movable in substantially any direction 360 degrees around the longitudinal axis.

17. The steering mechanism of claim 1, further comprising:

a locking mechanism to prevent rotation of the rotatable handle portion with respect to the main handle portion.

18. The steering mechanism of claim 1, further comprising:

a locking mechanism to prevent movement of the control lever with respect to the main handle portion.

19. A steering mechanism for use as part of a medical device, comprising:

a main handle portion including a proximal end and a distal end, the main handle portion extending along a longitudinal axis, the main handle portion configured to be coupled to a medical device;

a rotatable handle portion movably coupled to the main handle portion at an interface, the rotatable handle portion including a proximal end and a distal end, the distal end of the rotatable handle portion disposed adjacent the proximal end of the main handle portion, the rotatable handle portion configured to be rotated about a first axis, the first axis being substantially parallel to the longitudinal axis, the rotatable handle portion configured such that rotation of the rotatable handle portion with respect to the main handle portion causes a distal end of the medical device to move in a first direction; and

a control lever movable about a second axis substantially perpendicular to the first axis, an entirety of the control lever being disposed proximally of the interface, wherein the control lever is configured to move the distal end of the medical device in a second direction different from the first direction, the control lever is movable between a first proximal position and a second distal position, and, when in the second distal position, the control lever is positioned closer to the interface than when in the first proximal position.

20. The steering mechanism of claim 19, further comprising;

a turret coupled to the rotatable handle portion through which at least one of a plurality of control wires pass, the plurality of control wires extending distally from the steering mechanism and terminating at one or more predetermined locations of the steerable medical device, the turret coupled to the rotatable handle portion such that the turret is rotated about the first axis corresponding to rotation of the rotatable handle portion about the first axis.

21. The steering mechanism of claim 20, wherein the turret houses a plurality of return springs.

22. The steering mechanism of claim 21, wherein at least one of the plurality of control wires is passed through at least one of the plurality of return springs.

23. The steering mechanism of claim 19, wherein the turret includes a plurality of lobular portions, the lobular portions housing a plurality of return springs.

24. The steering mechanism of claim 19, further comprising:

a plurality of rollers between which pass at least a portion of the plurality of control wires, at least one roller of the plurality of rollers configured to exert tension on at least one of the plurality of control wires when the control lever is moved about the second axis.

25. The steering mechanism of claim 19, further comprising:

a locking mechanism movably coupled to the rotatable handle portion and engageable with each of the main handle portion and the control lever, the locking mechanism configured to prevent rotation of the rotatable handle portion with respect to the main handle portion, the locking mechanism configured to prevent movement of the control lever about the second axis.

26. The steering mechanism of claim 19, wherein the rotatable handle portion includes a frame rigidly coupled to a turret through which at least one of a plurality of control wires pass, the plurality of control wires extending distally from the steering mechanism and terminating at one or more predetermined locations of the steerable medical device, a portion of the control lever being received by the frame.