Bone plate and bone plate assemblies including polyaxial fasteners

• US 8,992,581 B2
• Filed: 01/12/2012
• Issued: 03/31/2015
• Est. Priority Date: 09/29/2003
• Status: Active Grant

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Black, Brian L., Janna, Sied W., Petteys, Timothy J., Rains, James K., Schneider, John B., Harmon, Jon A., Gerlach, Darin S., James, Anthony H., Austin, Gene E.
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US13/349,209
• Publication Number:
  US 20120109216A1
• Time in Patent Office: 1,174 Days
• Field of Search: 606/281, 606/282, 606/286, 606/305, 606/291, 606/280, 606/289, 606/308, 606/315, 606/316, 606/319, 411/166, 411/187, 411/188, 411/399
• US Class Current: 606/281
• CPC Class Codes: A61B 17/8014 the extension or compression force being caused by interaction of the plate hole and the screws
• CPC Class Codes: A61B 17/8057 the interlocking form comprising a thread
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61B 17/8605 Heads, i.e. proximal ends projecting from bone

Abstract

A bone plate system for fixation of bone includes a bone plate and a first fastener. The bone plate includes a bone contacting surface, an upper surface, and a first opening extending between the bone contacting surface and the upper surface. The first opening includes a lower portion, a non-threaded upper portion, and a threaded portion. The threaded portion includes threads and converges towards the lower portion. The lower portion includes a smallest diameter of the first opening. The first fastener includes a head at least partially comprising a spherical portion and a first material. When the first fastener is inserted into the first opening, the threads of the first opening form threads in the first material on the head of the first fastener to secure the first fastener in place at one of a plurality of possible angles within the first opening.

Claims

1. A bone plate system for fixation of bone, the system comprising:

a bone plate comprising a bone contacting surface, an upper surface, and a first opening extending between the bone contacting surface and the upper surface, the first opening comprising a lower portion, a non-threaded upper portion, and a threaded portion comprising threads and converging towards the lower portion, the lower portion comprising a smallest diameter of the first opening; and

a first fastener comprising a head at least partially comprising a spherical portion and a first material,

wherein, when the first fastener is inserted into the first opening, the threads of the first opening form threads in the first material on the head of the first fastener to secure the first fastener in place at one of a plurality of possible angles within the first opening.

2. The system of claim 1, wherein the first material comprises polyethylene.

3. The system of claim 1, wherein the bone plate comprises titanium, stainless steel, cobalt chrome, plastic, polyetheretherketone, polyethylene, ultra high molecular weight polyethylene, resorbable polylactic acid, polyglycolic acid, or combinations thereof.

4. The system of claim 1, wherein the first opening comprises a generally spherical-shaped recessed portion.

5. The system of claim 1, wherein the upper portion is adjacent the upper surface of the plate and comprises a substantially frustoconical-shape, and wherein the lower portion is adjacent the bone contacting surface of the plate and comprises at least some of the threads.

6. A bone plate system for fixation of bone, the system comprising:

a bone plate comprising a bone contacting surface, an upper surface, and a first opening comprising threads and extending between the bone contacting surface and the upper surface; and

a first fastener comprising a head at least partially encompassed by a fastener seating surface, the fastener seating surface comprising a first material and a smooth and contoured portion,

wherein, when the first fastener is inserted into the first opening, the threads of the first opening form threads in the fastener seating surface of the first fastener to secure the first fastener in place at one of a plurality of possible angles within the first opening.

7. The system of claim 6, wherein the first material comprises polyethylene.

8. The system of claim 6, wherein the bone plate comprises titanium, stainless steel, cobalt chrome, plastic, polyetheretherketone, polyethylene, ultra high molecular weight polyethylene, resorbable polylactic acid, polyglycolic acid, or combinations thereof.

9. The system of claim 6, wherein the fastener seating surface at least partially comprises a spherical profile.

10. The system of claim 6, wherein the first opening comprises a generally spherical-shaped recessed portion.

11. The system of claim 6, wherein the first opening comprises a substantially frustoconical-shaped top portion adjacent the upper surface of the plate and a bottom portion adjacent the bone contacting surface of the plate, wherein the top portion of the first opening comprises a non-threaded portion and wherein the bottom portion of the first opening comprises at least some of the threads.

12. A method of reducing a fracture of a bone, the method comprising:

reducing the fracture to bring bone fragments in close apposition;

providing a bone plate comprising openings, wherein at least some of the openings comprise threads;

compressing the bone plate against the bone with a first fastener to hold the fracture reduction; and

inserting a second fastener into one of the openings in the bone plate comprising threads,

wherein the second fastener comprises a head at least partially encompassed by a fastener seating surface, the fastener seating surface comprising a smooth and contoured portion, and wherein, when the second fastener is inserted into the at least some of the openings comprising threads, the threads of the opening form threads in the fastener seating surface of the second fastener to secure the second fastener in place at one of a plurality of possible angles relative to the bone plate.

13. The method of claim 12, wherein the fastener seating surface at least partially comprises a spherical profile.

14. The method of claim 12, wherein the bone plate further comprises a bone contacting surface and an upper surface and wherein the at least some of the openings comprise a lower portion, a non-threaded upper portion, and a threaded portion converging towards the lower portion, the lower portion comprising the smallest diameter of the at least some of the openings.

15. A method of reducing a fracture of a bone, the method comprising:

providing a bone plate comprising a bone-contacting surface, an upper surface, and a first and second opening extending between the bone-contacting and upper surfaces, wherein the first opening comprises threads;

providing a first fastener comprising a head at least partially encompassed by a fastener seating surface, the fastener seating surface comprising a smooth and contoured portion;

inserting the first fastener through the first opening and on a first side of the fracture, wherein the threads of the first opening form threads in the fastener seating surface of the first fastener to secure the first fastener in place at one of a plurality of possible angles within the first opening; and

inserting a second fastener through the second opening and into engagement with the bone on a second side of the fracture opposite the first side to adjust positioning of the bone and surrounding tissue.

16. The method of claim 15, wherein the fastener seating surface at least partially comprises a spherical profile.

17. The method of claim 15, wherein the first opening comprises a lower portion, a non-threaded upper portion, and a threaded portion converging towards the lower portion, the lower portion comprising the smallest diameter of the first opening.