System and method for defining a drilling path based on cost

• US 8,996,396 B2
• Filed: 10/30/2013
• Issued: 03/31/2015
• Est. Priority Date: 06/26/2013
• Status: Active Grant

• Current Assignee: Motive Drilling Technologies Inc. (Helmerich & Payne Incorporated)
• Original Assignee: Hunt Advanced Drilling Technologies, L.L.C.
• Inventors: Benson, Todd W., Burkhart, John, Chen, Teddy
• Primary Examiner(s): Campbell, Shannon
• Assistant Examiner(s): NELSON, FREDA ANN
• Application Number:
  US14/067,390
• Publication Number:
  US 20150006227A1
• Time in Patent Office: 517 Days
• Field of Search: 702/9, 175/40, 175/26, 175/45, 703/10, 703/5, 705/7.11, 705/7.28, 166/369
• US Class Current: 705/7.35
• CPC Class Codes: E21B 41/00 Equipment or details not covered by groups E21B15/00 - E21B40/00
• CPC Class Codes: E21B 7/00 Special methods or apparatus for drilling
• CPC Class Codes: E21B 7/04 Directional drilling
• CPC Class Codes: G06Q 10/063 Operations research, analysis or management
• CPC Class Codes: G06Q 10/06313 Resource planning in a project environment
• CPC Class Codes: G06Q 10/06375 Prediction of business process outcome or impact based on a proposed change
• CPC Class Codes: G06Q 50/02 Agriculture; Fishing; Forestry; Mining

Abstract

Provided are a system and method for calculating and selecting a convergence path based on cost. In one example, the method includes identifying multiple geometric convergence paths that each provides a convergence solution from a defined bottom hole assembly (BHA) location to a target path. A total monetary cost is calculated for each of the geometric convergence paths using an offset cost based on a distance of the geometric convergence path from the target path, a curvature cost based on an amount of curvature of the geometric convergence path, and a time cost based on an estimated amount of time needed to drill the geometric convergence path. The total monetary costs of the geometric convergence paths are compared and one of the geometric convergence paths is selected based on the total monetary cost of that geometric convergence path relative to the total monetary costs of the other geometric convergence paths.

Claims

1. A method for selecting one of a plurality of convergence paths based on cost comprising:

identifying, by a computer system, a plurality of geometric convergence paths, wherein each of the geometric convergence paths provides a convergence solution from a defined bottom hole assembly (BHA) location to a target path for a bore hole;

calculating, by the computer system, a total monetary cost for each of the geometric convergence paths, wherein calculating the total monetary cost includes identifying an offset cost based on a distance of the geometric convergence path from the target path, identifying a curvature cost based on an amount of curvature of the geometric convergence path, identifying a time cost based on an estimated amount of time needed to drill the geometric convergence path and combining the offset cost, the curvature cost and the time cost to obtain the total monetary cost;

comparing, by the computer system, the total monetary costs of the geometric convergence paths to one another;

selecting, by the computer system, one of the geometric convergence paths based on the total monetary cost of that geometric convergence path relative to the total monetary costs of the other geometric convergence paths;

outputting, by the computer system, the selected geometric convergence path;

feeding the selected geometric convergence path to a controller of a drilling rig; and

controlling the drilling rig, by the controller associated with the drilling rig, to drill a well in accordance with the selected geometric convergence path.

2. The method of claim 1 wherein identifying the offset cost for one of the geometric convergence paths includes:

dividing the geometric convergence path into a plurality of path segments;

identifying a distance of each path segment from the target path;

for each path segment, identifying a segment cost based on a distance of the path segment from the target path, wherein the target path is assigned a zero cost and the segment cost of the path segment increases the farther the path segment is from the target path; and

combining the cost of the path segments to calculate the offset cost of the geometric convergence path.

3. The method of claim 2 wherein identifying the segment cost includes identifying the path segment'"'"'s location on a cost curve based on the distance of the path segment from the target path and wherein the cost curve includes non-linear and non-symmetrical costs.

4. The method of claim 2 wherein dividing the geometric convergence path into the plurality of path segments is based on a predefined unit of length.

5. The method of claim 1 wherein identifying the curvature cost for one of the geometric convergence paths includes:

identifying a peak curvature of the geometric convergence path;

identifying an overall curvature of the geometric convergence path; and

identifying the curvature cost responsive to the peak curvature and the overall curvature.

6. The method of claim 5 further comprising identifying a location of each curve of the geometric convergence path that is above a curvature threshold, wherein a cost of each curve above the curvature threshold is based on a severity of the curve and a length of the geometric convergence path remaining after that curve, and wherein the cost of each curve is part of the curvature cost.

7. The method of claim 6 wherein a launch penalty is assessed if the severity of a curve exceeds a defined angle.

8. The method of claim 7 wherein the launch penalty is defined as an exponential cost curve.

9. The method of claim 6 wherein a launch penalty is assessed if an offset relative to a planned angle exceeds a defined threshold.

10. The method of claim 1 wherein identifying the time cost for one of the geometric convergence paths includes:

identifying each rotating segment and each sliding segment of the geometric convergence path;

identifying an estimated amount of time needed to complete each of the rotating and sliding segments;

identifying a total time for the geometric convergence path by combining the assigned amounts of time; and

identifying a time cost for the total time, wherein the cost of a drilling rig per unit time is applied to the total time to determine the time cost.

11. The method of claim 1 wherein identifying the time cost for one of the geometric convergence paths includes:

identifying each rotating segment and each sliding segment of the geometric convergence path;

identifying an estimated amount of time needed to complete each of the rotating and sliding segments;

identifying a segment time cost for each of the rotating and sliding segments by applying a cost of a drilling rig per unit time to each amount of time; and

identifying a total time cost for the geometric convergence path by combining the segment time costs.

12. The method of claim 1 further comprising passing the geometric convergence paths through a set of defined rules to filter out geometric convergence paths that violate the set of defined rules.

13. The method of claim 1 further comprising normalizing the geometric convergence paths prior to comparing the total monetary costs of the geometric convergence paths to one another.

14. The method of claim 13 wherein normalizing the geometric convergence paths includes, for each path except the geometric convergence path that is the longest, calculating a result by dividing the total monetary cost of the geometric convergence path being normalized by a length of the geometric convergence path being normalized, and multiplying the result by the length of the longest geometric convergence path.

15. The method of claim 1 wherein each of the offset cost, curvature cost, and time cost is calculated from both an azimuth perspective and a true vertical depth perspective that are combined to calculate a single cost.

16. The method of claim 1 wherein calculating the total monetary cost for at least one of the geometric convergence paths further includes calculating an extension cost for an extension path, wherein the extension path begins where the geometric convergence path converges with the target path and corrects any overshoot of the target path by the geometric convergence path.

17. The method of claim 1 further comprising creating, by the computer system, a drilling plan based on the selected geometric convergence path.

18. The method of claim 17, wherein the step of controlling further includes drilling, by the drilling rig, using the drilling plan.

19. A method for calculating a total monetary cost for a geometric convergence path that provides a convergence solution from a defined bottom hole assembly (BHA) location to a target path, the method comprising:

calculating, by a computer system, an offset cost for the geometric convergence path by dividing the geometric convergence path into a plurality of path segments, identifying a distance of each path segment from the target path, identifying a segment cost for each path segment based on a distance of the path segment from the target path, and combining the cost of the path segments to calculate the offset cost of the geometric convergence path;

calculating, by the computer system, a curvature cost for the geometric convergence path by identifying a peak curvature of the geometric convergence path, identifying an overall curvature of the geometric convergence path, and identifying the curvature cost responsive to the peak curvature and the overall curvature;

calculating, by the computer system, a time cost for the geometric convergence path by identifying each rotating segment and each sliding segment of the geometric convergence path, identifying an estimated amount of time needed to complete each of the rotating and sliding segments, and identifying the time cost as the aggregated estimated amounts of time multiplied by a cost of a drilling rig per unit time;

combining the offset cost, the curvature cost and the time cost to provide the total monetary cost;

comparing the total monetary cost to a plurality of total monetary costs for a plurality of other geometric convergence paths to identify which of the geometric convergence paths has a total monetary cost that best satisfies a defined parameter; and

outputting the identified geometric convergence path;

feeding the identified geometric convergence path to a controller of a drilling rig; and

controlling the drilling rig, by the controller associated with the drilling rig, to drill a well in accordance with the selected geometric convergence path.

20. The method of claim 19 further comprising using the identified geometric convergence path to drill at least a portion of a borehole.

21. The method of claim 19 wherein calculating the curvature cost further includes identifying at least one curve that is in a launch penalty zone and applying a cost to the curve based on an exponential cost curve defined for the launch penalty zone.

22. The method of claim 19 wherein calculating the total monetary cost for the geometric convergence path further includes calculating an extension cost for an extension path, wherein the extension path begins where the geometric convergence path ends.

23. A system comprising:

a processor;

a memory coupled to the processor and configured to store a plurality of instructions executable by the processor, the instructions including instructions for;

identifying a plurality of geometric convergence paths, wherein each of the geometric convergence paths provides a convergence solution from a defined bottom hole assembly (BHA) location to a target path for a bore hole;

calculating a total monetary cost for each of the geometric convergence paths, wherein calculating the total monetary cost includes identifying an offset cost based on a distance of the geometric convergence path from the target path, identifying a curvature cost based on an amount of curvature of the geometric convergence path, identifying a time cost based on an amount of time needed to drill the geometric convergence path and combining the offset cost, the curvature cost and the time cost to obtain the total monetary cost;

comparing the total monetary costs of the geometric convergence paths to one another;

selecting one of the geometric convergence paths based on the total monetary cost of that geometric convergence path relative to the total monetary costs of the other geometric convergence paths;

outputting the selected geometric convergence path; and

a controller associated with a drilling rig for receiving the selected convergence path and for controlling the drilling rig to drill a well in accordance with the selected geometric convergence path.

24. The system of claim 23 further comprising a network interface configured to couple the processor to at least one drilling rig control system.

25. The system of claim 24 further comprising instructions for creating a set of drilling parameters for the drilling rig control system based on the selected geometric convergence path.

26. The system of claim 23 wherein the instructions for identifying the offset cost for one of the geometric convergence paths include:

dividing the geometric convergence path into a plurality of path segments;

identifying a distance of each path segment from the target path;

for each path segment, identifying a segment cost based on a distance of the path segment from the target path, wherein the target path is assigned a zero cost and the segment cost of the path segment increases the farther the path segment is from the target path; and

combining the cost of the path segments to calculate the offset cost of the geometric convergence path.

27. The system of claim 23 wherein the instructions for identifying the curvature cost for one of the geometric convergence paths include:

identifying a peak curvature of the geometric convergence path;

identifying an overall curvature of the geometric convergence path; and

identifying the curvature cost based on the peak curvature and the overall curvature.

28. The system of claim 23 wherein the instructions for identifying the time cost for one of the geometric convergence paths include:

identifying each rotating segment and each sliding segment of the geometric convergence path;

identifying an estimated amount of time needed to complete each of the rotating and sliding segments;

and identifying the time cost as the aggregated estimated amounts of time multiplied by a cost of a drilling rig per unit time.

29. The method of claim 23 wherein calculating the total monetary cost for at least one of the geometric convergence paths further includes calculating an extension cost for an extension path, wherein the extension path begins where the geometric convergence path ends.