Laser measurement of a vehicle frame

• US 8,997,361 B2
• Filed: 01/24/2013
• Issued: 04/07/2015
• Est. Priority Date: 11/02/2009
• Status: Active Grant

• Current Assignee: Infinity Laser Measuring LLC.
• Original Assignee: Infinity Laser Measuring LLC.
• Inventors: Knoke, Robin L., Brunk, Matt J., Schulz, Mark W., Krause, Eric J., Macklem, Lee G., Roth, William M., Darst, Daniel
• Primary Examiner(s): GUADALUPE, YARITZA
• Application Number:
  US13/749,420
• Publication Number:
  US 20130139396A1
• Time in Patent Office: 803 Days
• Field of Search: 332/90, 332/88, 332/28, 332/82, 33D/IG.21
• US Class Current: 33/288
• CPC Class Codes: G01B 11/03 by measuring coordinates of points
• CPC Class Codes: G01B 11/24 for measuring contours or curvatures
• CPC Class Codes: G01B 11/27 for testing the alignment of axes means for centering or aligning a light guide within a ferrule G02B6/3834

Abstract

A laser measurement system operates to measure portions of a vehicle, such as a vehicle frame. The measurements are used, for example, to determine if the portions of the vehicle are bent or damaged. The measurement system includes a laser scanner and at least one target assembly that can be connected to a point of the vehicle. The laser scanner emits a laser beam that is detected by the target. Time and laser position information detected by the target are used to determine the location of the target, as well as the location of the point of the vehicle. The location of the point is then compared to an original location of the point to determine if damage has occurred.

Claims

1. A laser measurement system comprising:

a scanner device including a laser device that generates at least two laser beams; and

a target comprising;

a housing;

electrical circuitry contained within the housing, the electrical circuitry including;

an optical detector that detects when each of the laser beams is directed at the target and detects positions of the laser beams relative to the optical detector; and

a three dimensional position indicator system that visually indicates a relative position of a point on a vehicle frame with respect to a desired position in each of three dimensions, based at least in part on when each of the laser beams is directed at the target and the detected positions of the laser beams relative to the optical detector.

2. The laser measurement system of claim 1, wherein the three dimensional position indicator system includes at least three position indicators including a height dimension indicator, a width dimension indicator, and a length dimension indicator.

3. The laser measurement system of claim 2, wherein each position indicator is configured to generate at least three outputs, each output indicative of a distance between the point on the vehicle frame and the desired position in one of the three dimensions.

4. The laser measurement system of claim 1, further comprising a stem including a connector and a resistive element, the resistive element having a resistance that is detectable by the target, the resistance being associated with a length of the stem.

5. The laser measurement system of claim 1, wherein the scanner device further comprises synchronization circuitry that generates a synchronization signal, wherein the optical detector further detects the synchronization signal, and wherein the three dimensional position indicator system further visually indicates a relative position of the point on a vehicle frame based at least in part on the detected synchronization signal.

6. A method of operating a laser measurement system, the method comprising:

detecting a laser beam emitted from a rotating scanner device with a target device, the target device being associated with a position of a part of a vehicle and comprising;

a housing; and

electrical circuitry contained within the housing, the electrical circuitry including an optical detector that detects when the laser beam is directed at the target device;

generating data at the target device after the optical detector detects the laser beam; and

wirelessly transmitting the data from the target device to the scanner device.

7. The method of claim 6, wherein detecting a laser beam comprises detecting at least two laser beams, and further comprising storing a time value and a position value in memory for each detected laser beam.

8. The method of claim 6, further comprising automatically turning on the target device upon connection of a stem to the target device.

9. The method of claim 8, further comprising automatically detecting with the target device a resistance associated with the stem, and identifying a length of the stem based on the detected resistance.

10. The method of claim 9, wherein identifying a length of the stem comprises retrieving data from a lookup table stored in memory of the target device.

11. The method of claim 6, further comprising processing the data received from the target device with the scanner device.

12. The method of claim 11, wherein processing further comprises computing a three-dimensional coordinate for the position with the scanner device.

13. The method of claim 6, further comprising:

receiving data from the scanner device with the target device; and

for each of three dimensions, generating with the target device a visual indication of whether the position is proper for that dimension after receiving the data from the scanner device.

14. The method of claim 13, further comprising:

detecting movement of the position; and

generating with the target device a different visual indication if movement is in a wrong direction.

15. A target of a laser measurement system, the target comprising:

a housing; and

electrical circuitry protected by the housing, the electrical circuitry including;

an optical detector that detects when each of at least two laser beams is directed at the target and detects positions of the laser beams relative to the optical detector; and

a three dimensional position indicator system that visually indicates a relative position of a point on a vehicle frame with respect to a desired position in each of three dimensions based at least in part on when each of the laser beams is directed at the target and the detected positions of the laser beams relative to the optical detector.

16. The target of claim 15, wherein the position indicator system includes a light source visible from different locations around the target.

17. The target of claim 16, wherein the light source includes multiple differently colored lights configured to illuminate different position codes displayed by the target.

18. The target of claim 17, wherein the position codes indicate that the point of the vehicle is outside of a specified range of positions, within a specified range of acceptable positions, or within a preferred range of positions.

19. The target of claim 15, further comprising a stem including an automatic identification device and the stem being attached to the target, the stem further including a connector and a resistive element, wherein the resistive element has a resistance that is detectable by the target upon attachment of the stem thereon.

20. The target of claim 19, wherein the resistance being associated with a length of the stem.

21. The target of claim 20, wherein the length is used to adjust height of a point on the vehicle frame.

22. A laser measurement system comprising:

a scanner device including a laser device that generates a laser beam; and

a target comprising;

a housing; and

electrical circuitry contained within the housing, the electrical circuitry including;

an optical detector that detects when the laser beam is directed at the target; and

a three dimensional position indicator system that visually indicates a relative position of a point on a vehicle frame with respect to a desired position in each of three dimensions, wherein the three dimensional position indicator system includes at least three position indicators including a height dimension indicator, a width dimension indicator, and a length dimension indicator.

23. The laser measurement system of claim 22, wherein each position indicator is configured to generate at least three outputs, each output indicative of a distance between the point on the vehicle frame and the desired position in one of the three dimensions.

24. The laser measurement system of claim 22, further comprising a stem including a connector and a resistive element, the resistive element having a resistance that is detectable by the target, the resistance being associated with a length of the stem.

25. A laser measurement system comprising:

a scanner device including a laser device that generates a laser beam; and

a target comprising;

a housing;

electrical circuitry contained within the housing, the electrical circuitry including;

an optical detector that detects when the laser beam is directed at the target; and

a three dimensional position indicator system that visually indicates a relative position of a point on a vehicle frame with respect to a desired position in each of three dimensions; and

a stem including a connector and a resistive element, the resistive element having a resistance that is detectable by the target, the resistance being associated with a length of the stem.

26. The laser measurement system of claim 25, wherein each position indicator is configured to generate at least three outputs, each output indicative of a distance between the point on the vehicle frame and the desired position in one of the three dimensions.

27. A target assembly of a laser measurement system, the target assembly comprising:

a housing;

electrical circuitry protected by the housing, the electrical circuitry including;

an optical detector that detects when the laser beam is directed at the optical detector; and

a three dimensional position indicator system that visually indicates a relative position of a point on a vehicle frame with respect to a desired position in each of three dimensions; and

a stem including an automatic identification device, the stem being attached to the housing, the stem further including a connector and a resistive element, wherein the resistive element has a resistance that is detectable by the electrical circuitry upon attachment of the stem thereon.

28. The target of claim 27, wherein the position indicator system includes a light source visible from different locations around the target.

29. The target of claim 28, wherein the light source includes multiple differently colored lights configured to illuminate different position codes displayed by the target.

30. The target of claim 29, wherein the position codes indicate that the point of the vehicle is outside of a specified range of positions, within a specified range of acceptable positions, or within a preferred range of positions.

31. The target of claim 27, wherein the resistance is associated with a length of the stem.

32. The target of claim 31, wherein the length is used to determine a height of a point on the vehicle frame.