Multilevel vertical conveyor platform guides

• US 8,998,554 B2
• Filed: 12/15/2011
• Issued: 04/07/2015
• Est. Priority Date: 12/15/2010
• Status: Expired due to Fees

• Current Assignee: Symbotic, Llc
• Original Assignee: Symbotic, Llc
• Inventors: Toebes, Stephen C., Sullivan, Robert
• Primary Examiner(s): Crawford, Gene
• Assistant Examiner(s): Randazzo, Thomas
• Application Number:
  US13/327,088
• Publication Number:
  US 20120186192A1
• Time in Patent Office: 1,209 Days
• Field of Search: 414/331.04, 414/331.05, 414/331.14, 532/35
• US Class Current: 414/331.04
• CPC Class Codes: B65G 1/04 mechanical
• CPC Class Codes: B65G 1/0435 with pulling or pushing means on either stacking crane or stacking area
• CPC Class Codes: B65G 17/123 arranged to keep the load-carriers horizontally during at least a part of the conveyor run
• CPC Class Codes: B65G 17/18 and move in contact with a guiding surface
• CPC Class Codes: B65G 47/56 to or from inclined or vertical conveyor sections
• CPC Class Codes: B65G 65/08 with reciprocating pick-up conveyors

Abstract

A multilevel vertical conveyor system for transporting uncontained case units to and from a multilevel storage structure having an array of vertically stacked storage levels is provided and includes a frame having platform guide members, a drive member connected to the frame, and support platforms coupled to the drive member. The drive member is configured to move the support platforms relative to the frame in a substantially continuous vertical loop, each of the support platforms being configured to support multiple uncontained case units where each of the multiple uncontained case units is disposed at a respective predetermined area of a respective support platform, the support platforms have support members that are guided by guide members substantially throughout a path of the substantially continuous vertical loop, where the support members are guided in three point contact by the guide members substantially throughout the path.

Claims

1. A multilevel vertical conveyor system for transporting uncontained case units to and from a multilevel storage structure having an array of vertically stacked storage levels, the multilevel vertical conveyor system comprises:

a frame having discontinuous platform guide members;

a drive member connected to the frame; and

support platforms coupled to the drive member, each of the support platforms having support members and at least two follower members configured to engage the discontinuous platform guide members;

where the drive member is configured to move the support platforms relative to the frame in a substantially continuous vertical loop, each of the support platforms being configured to support multiple uncontained case units substantially throughout the substantially continuous vertical loop where each of the multiple uncontained case units is disposed at a respective predetermined area of a respective support platform, the support members are guided by the discontinuous platform guide members substantially throughout a path of the substantially continuous vertical loop, where the support members are guided in three point contact substantially throughout the path through engagement of the at least two follower members with the discontinuous platform guide members where three point contact is effected by one of the at least two follower members engaging a respective discontinuous platform guide member when another of the at least two follower members passes a discontinuity in the respective guide member.

2. The multilevel vertical conveyor system of claim 1, wherein the multiple uncontained case units are cantilevered on the support platforms.

3. The multilevel vertical conveyor system of claim 1, the respective predetermined area of the respective support platform comprises an array of predetermined areas.

4. The multilevel vertical conveyor system of claim 1, wherein at least one transfer device extends into a path of the support platforms, the at least one transfer device being configured to load or unload the uncontained case units from a respective predetermined area of a support platform.

5. The multilevel vertical conveyor system of claim 4, wherein at least one of the uncontained case units are placed in or removed from the respective predetermined area of the respective support platform substantially independent of other uncontained case units disposed in another different respective predetermined area of the respective support platform.

6. The multilevel vertical conveyor system of claim 4, wherein the at least one transfer device comprises at least one in-feed transfer station extending into a path of the support platforms, the support platforms being configured to interface with the at least one in-feed transfer station to receive the uncontained case units, from the at least one in-feed transfer station, in at least one predetermined area of an inbound support platform, the at least one predetermined area of the inbound support platform corresponding to a location of the at least one in-feed transfer station.

7. The multilevel vertical conveyor system of claim 6, wherein the at least one in-feed transfer station comprises an accumulator configured to form individual bot loads of uncontained case units for placement into the respective predetermined area of the inbound support platform, where the uncontained case units include at least one uncontained case unit.

8. The multilevel vertical conveyor system of claim 6, wherein the at least one in-feed transfer station comprises a depalletizer for removing the uncontained case units from a container.

9. The multilevel vertical conveyor system of claim 4, wherein the at least one transfer device comprises at least one out-feed transfer station extending into the path of the support platforms, the support platforms being configured to interface with the at least one out-feed transfer station to remove the uncontained case units, with the at least one out-feed transfer station, from at least one predetermined area of an outbound support platform, the predetermined area of the outbound support platform corresponding to a location of the at least one out-feed transfer station.

10. The multilevel vertical conveyor system of claim 9, wherein the at least one out-feed transfer station comprises a palletizer for placing the uncontained case units to a container.

11. The multilevel vertical conveyor system of claim 9, wherein the support platform and the at least one out-feed transfer station are configured such that uncontained case units are removed from the support platforms in a predetermined order.

12. The multilevel vertical conveyor system of claim 4, wherein each support platform comprises first elongated fingers and the at least one transfer device comprises second elongated fingers, the first and second elongated fingers being configured to allow the support platforms to pass through the each of the at least one transfer device for effecting a transfer of the multiple uncontained case units.

13. The multilevel vertical conveyor system of claim 4, wherein the at least one transfer device comprises more than one transfer device disposed in a horizontally staggered vertical stack on respective inbound and outbound sides of the vertical conveyor system.

14. The multilevel vertical conveyor system of claim 4, wherein the at least one transfer device comprises more than one transfer device disposed in vertical stacks one above the other on respective inbound and outbound sides of the vertical conveyor system such that the at least one of the more than one transfer device extends into respective inbound and outbound support platforms by different amounts than other ones of the at least one transfer device.

15. The multilevel vertical conveyor system of claim 4, wherein the at least one transfer device comprises bot transfer locations disposed on each level of the multilevel storage structure for allowing transport vehicles to transfer the uncontained case units between storage modules disposed on each level and the support platforms.

16. The multilevel vertical conveyor system of claim 1, further comprising transport vehicles configured to interface directly with the support platforms, each of the transport vehicles being configured to transport at least one uncontained case unit between the support platforms and storage modules of a respective storage level with substantially one picking operation.

17. A transport system for a storage and retrieval system having an array of storage levels where each storage level has respective storage areas, the transport system comprising:

a vertical loop conveyor having a frame with discontinuous platform guide members and support platforms movably coupled to the frame, the support platforms having at least two follower members configured to engage the discontinuous platform guide members and being connected to the frame through a three point of contact connection effected by one of the at least two follower members engaging a respective discontinuous platform guide member when another of the at least two follower members passes a discontinuity in the respective guide member; and

a transfer device located on respective ones of the storage levels;

wherein each support platform is configured to hold one or more uncontained case units in predetermined areas of the support platform substantially throughout a substantially continuous vertical loop of the vertical loop conveyor and the vertical loop conveyor is configured to transport the one or more uncontained case units to or from more than one of the storage levels where the one or more uncontained cases may be selectably placed on or removed from the vertical loop conveyor by the transfer device, the vertical loop conveyor having a conveyor to transfer device interface configured to transfer the uncontained case units substantially directly between each support platform and the transfer device for transport to or from the storage areas.

18. The transport system of claim 17, wherein the predetermined areas comprise an array of areas, and the one more uncontained case units may be selectably placed on or removed from a support platform with more than one transfer device interfacing to different portions of the predetermined areas.

19. The transport system of claim 17, wherein the support platforms include first elongated fingers and the transfer device includes second elongated fingers, the first and second elongated fingers being configured to pass between one another for transferring uncontained case units between each support platform and the transfer device.