Automatic optimization of etch process for accelerated yield ramp with matched charged particle multi-beam systems
First Claim
1. A method of writing resist-coated substrates using charged particle beams, comprising the actions of:
- writing multiple cut features specified by a design layout database onto at least one substrate;
etching said substrate using etch parameters;
imaging said features, said features being targeted in at least partial dependence on the design layout database;
automatically identifying one or more defects in ones of said features in at least partial dependence on said imaging and the design layout database;
automatically modifying at least one of said etch parameters, in at least partial dependence on said identifying; and
repeating at least said writing and said etching using said modified etch parameters;
wherein said writing and said imaging use multiple charged particle beams produced by multiple columns that are substantially the same, different ones of said beams targeting different portions of the substrate; and
wherein the stages on which the substrate is mounted during said writing and said imaging are substantially the same.
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Abstract
The present application discloses methods, systems and devices for using charged particle beam tools to pattern and inspect a substrate. The inventors have discovered that it is highly advantageous to use write and inspection tools that share the same or substantially the same stage and the same or substantially the same designs for respective arrays of multiple charged particle beam columns, and that access the same design layout database to target and pattern or inspect features. By using design-matched charged particle beam tools, correlation of defectivity is preserved between inspection imaging and the design layout database. As a result, image-based defect identification and maskless design correction, of random and systematic errors, can be performed directly in the design layout database, enabling a fast yield ramp.
13 Citations
24 Claims
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1. A method of writing resist-coated substrates using charged particle beams, comprising the actions of:
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writing multiple cut features specified by a design layout database onto at least one substrate; etching said substrate using etch parameters; imaging said features, said features being targeted in at least partial dependence on the design layout database; automatically identifying one or more defects in ones of said features in at least partial dependence on said imaging and the design layout database; automatically modifying at least one of said etch parameters, in at least partial dependence on said identifying; and repeating at least said writing and said etching using said modified etch parameters; wherein said writing and said imaging use multiple charged particle beams produced by multiple columns that are substantially the same, different ones of said beams targeting different portions of the substrate; and wherein the stages on which the substrate is mounted during said writing and said imaging are substantially the same. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24)
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Specification