Electronic switching module for a power tool

• US 9,000,882 B2
• Filed: 05/21/2012
• Issued: 04/07/2015
• Est. Priority Date: 05/19/2011
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Velderman, Matthew, Forster, Michael K.
• Primary Examiner(s): Santana, Eduardo Colon
• Assistant Examiner(s): Dhakal, Bickey
• Application Number:
  US13/476,665
• Publication Number:
  US 20120293099A1
• Time in Patent Office: 1,051 Days
• Field of Search: 318/DIG.2, 318/443, 318/293, 318/305, 318/336, 362/119, 338/118
• US Class Current: 338/118
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: H01H 9/063 enclosing a reversing switch
• CPC Class Codes: H01R 12/52 connecting to other rigid printed circuits or like structures
• CPC Class Codes: H01R 12/718 Contact members provided on the PCB without an insulating housing contacts for abutting H01R12/714
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 7/145 Hand-held machine tool
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: H02P 6/14 Electronic commutators
• CPC Class Codes: H02P 7/04 by means of a H-bridge circuit

Abstract

An electronic power apparatus is provided, including a circuit board having a conductive pads and a sense pad coupled to an output signal, and an actuator having a wiper portion accommodating a conductive wiper. The wiper includes a first end arranged to engage the sense pad and a second end arranged to slidably engage at least one of the conductive pads on the circuit board. The conductive pads are arranged in a first row of conductive pads and a second row of conductive pads in parallel with and at a distance to the first row of conductive pads. An alignment of the second row of conductive pads is offset with respect to the first row of conductive pads.

Claims

1. An electronic power apparatus comprising:

a circuit board comprising a plurality of conductive pads and a sense pad coupled to an output signal; and

an actuator having a wiper portion accommodating a conductive wiper, the wiper having a first end arranged to engage the sense pad and a second end arranged to slidably engage at least one of the plurality of conductive pads,

wherein the plurality of conductive pads comprises a first row of conductive pads and a second row of conductive pads arranged in parallel with and at a distance to the first row of conductive pads, an alignment of the second row of conductive pads being offset with respect to the first row of conductive pads, the plurality of conductive pads further comprising an end pad arranged at a distal end of the plurality of conductive pads,

wherein the conductive pads from the first and the second rows are alternatingly coupled via a plurality of first resistors that are connected in series and coupled to a first power source having a first voltage level and the end pad is coupled via a second resistor not in series with the first resistors to a second power source having a second voltage level different from the first voltage level.

2. The electronic power apparatus of claim 1, wherein, as the second end of the wiper slides over the plurality of conductive pads it contacts a single conductive pad from the first or the second rows of conductive pads in a first wiper position and two conductive pads from the first and the second rows of conductive pads in a second wiper position.

3. The electronic power apparatus of claim 1, wherein the intercepts a longitudinal axis of the first row of conductive pads and a longitudinal axis of the second row of conductive pads.

4. The electronic power apparatus of claim 1, wherein the second end of the wiper engages the end pad when the actuator is fully depressed, and a movement of the second end of the wiper from the end pad to any of the conductive pads in the first and/or second rows of conductive pads causes a prescribed changed in the output signal indicative of an initial actuation of the actuator.

5. The electronic power apparatus of claim 1, wherein each conductive pad in the first and second rows of conductive pads is rectangular-shaped.

6. The electronic power apparatus of claim 1, wherein a length of the sense pad is substantially the same as a total length of the plurality of conductive pads.

7. A power tool comprising:

an electric motor;

a power interface facilitating a connection to a power source;

a circuit board comprising a plurality of conductive pads and a sense pad coupled to an output signal; and

an actuator having a wiper portion accommodating a conductive wiper, the wiper having a first end arranged to engage the sense pad and a second end arranged to slidably engage at least one of the plurality of conductive pads,

wherein the plurality of conductive pads comprises a first row of conductive pads and a second row of conductive pads arranged in parallel with and at a distance to the first row of conductive pads, an alignment of the second row of conductive pads being offset with respect to the first row of conductive pads, the plurality of conductive pads further comprising an end pad arranged at a distal end of the plurality of conductive pads,

wherein the conductive pads from the first and the second rows are alternatingly coupled via a plurality of first resistors that are connected in series and coupled to a first power source having a first voltage level and the end pad is coupled via a second resistor not in series with the first resistors to a second power source having a second voltage level different from the first voltage level.

8. The power tool of claim 7, wherein, as the second end of the wiper slides over the plurality of conductive pads it contacts a single conductive pad from the first or the second rows of conductive pads in a first wiper position and two conductive pads from the first and the second rows of conductive pads in a second wiper position.

9. The power tool of claim 7, wherein the end pad intercepts a longitudinal axis of the first row of conductive pads and a longitudinal axis of the second row of conductive pads, wherein the second end of the wiper engages the end pad when the actuator is fully depressed, and a movement of the second end of the wiper from the end pad to any of the conductive pads in the first and/or second rows of conductive pads causes a prescribed changed in the output signal indicative of an initial actuation of the actuator.

10. The power tool of claim 7, wherein each conductive pad in the first and second rows of conductive pads is rectangular-shaped.

11. The power tool of claim 7, further comprising

a plurality of power components arranged to modulate a supply of power from the power interface to the electric motor;

and

a control unit configured to receive the output signal from the sense pad and to control a switching operation of the power components based on the output signal.