Surgical instrument having a plastic surface

• US 9,004,340 B2
• Filed: 07/03/2014
• Issued: 04/14/2015
• Est. Priority Date: 10/06/2006
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Scirica, Paul
• Primary Examiner(s): Long, Robert
• Application Number:
  US14/323,208
• Publication Number:
  US 20140332582A1
• Time in Patent Office: 285 Days
• Field of Search: 2271751-1821, 606/75, 606/219
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/00128 related to intensity or progress of surgical action
• CPC Class Codes: A61B 2017/0023 disposable
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00845 of moving parts with respect to each other
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2936 Pins in guiding slots
• CPC Class Codes: A61B 2017/2946 Locking means
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments by marking A61B2090/395
• CPC Class Codes: B29C 45/14344 Moulding in or through a hole in the article, e.g. outsert moulding

Abstract

A surgical instrument including a handle portion, a body portion, a movable handle, a tool assembly, a drive beam and a closure apparatus is disclosed. At least one of the closure apparatus and a contact surface of the tool assembly include a plastic surface. The body portion extends distally from the handle portion. The movable handle is located on the handle portion and is in mechanical cooperation with a drive member. The tool assembly includes an anvil, a cartridge assembly and a contact surface. The drive beam includes a proximal engagement portion and is configured to engage a portion of the drive member. The closure apparatus is configured to engage the contact surface of the tool assembly. At least a partial actuation of the movable handle moves the closure apparatus distally into engagement with the contact surface to approximate the anvil and the cartridge assembly.

Claims

1. A disposable loading unit, comprising:

a drive beam;

a tool assembly disposed distally of the drive beam, the tool assembly including an anvil assembly defining a first metallic contact surface, and a cartridge assembly pivotally connected to the anvil assembly and defining a second metallic contact surface; and

a closure apparatus disposed adjacent a distal end of the drive beam, the closure apparatus including;

an upper metallic flange portion configured and dimensioned to engage the anvil assembly;

a lower metallic flange portion configured and dimensioned to engage the cartridge assembly, whereby distal movement of the closure apparatus moves the tool assembly from an open position towards an approximated position;

a vertical beam portion interconnecting the upper and lower flange portions, wherein the upper and lower flange portions each include internal and external surfaces extending transversely in relation to the vertical beam portion; and

at least one insert formed from a non-metallic material positioned within a hole formed in the upper flange portion or the lower flange portion such that the at least one insert is positioned between the upper flange portion and the first metallic contact surface of the anvil assembly, or between the lower flange portion and the second metallic contact surface of the cartridge assembly, to minimize friction between the tool assembly and the closure apparatus.

2. The disposable loading unit according to claim 1, wherein the at least one insert extends between the internal and external surfaces of the flange portion to which the at least one insert is associated, the at least one insert extending onto at least a portion of the internal surface of the flange portion to which the at least one insert is associated.

3. The disposable loading unit according to claim 2, wherein the closure apparatus includes a first insert formed from a non-metallic material positioned within a first hole formed in the upper flange portion such that the first insert is positioned between the upper flange portion and the first metallic contact surface of the anvil assembly, and a second insert formed from a non-metallic material positioned within a second hole formed in the lower flange portion such that the second insert is positioned between the lower flange portion and the second metallic contact surface of the cartridge assembly.

4. The disposable loading unit according to claim 3, wherein the first insert extends between the internal and external surfaces of the upper flange portion, and onto at least a portion of the internal surface of the upper flange portion, and the second insert extends between the internal and external surfaces of the lower flange portion, and onto at least a portion of the internal surface of the lower flange portion.

5. The disposable loading unit according to claim 1, wherein at least one of the upper flange portion and the lower flange portion includes a recess defined in the internal surface thereof, the recess communicating with the hole, the insert being positioned within the recess.

6. The disposable loading unit according to claim 5, wherein the insert extends along the entire length of the internal surface of the at least one of the upper flange portion and the lower flange portion.

7. The disposable loading unit according to claim 1, wherein the drive beam is a flexible drive beam.

8. The disposable loading unit according to claim 1, wherein the closure apparatus is secured to a distal end of the drive beam.

9. The disposable loading unit according to claim 8, wherein the vertical beam portion of the closure apparatus is secured to a distal end of the drive beam.

10. The disposable loading unit according to claim 9, wherein the vertical beam portion includes at least one cutout configured and dimensioned to receive the distal end of the drive beam.

11. The disposable loading unit according to claim 10, wherein the at least one cutout includes a first cutout on one side of the vertical beam portion, and a second cutout on an opposite side of the vertical beam portion.

12. The disposable loading unit according to claim 1, wherein the vertical beam portion includes a knife member.

13. A disposable loading unit, comprising:

a drive beam;

a tool assembly including an anvil assembly defining a first metallic contact surface and a cartridge assembly pivotally connected to the anvil assembly and defining a second metallic contact surface, the tool assembly being moveable between open and approximated positions; and

a closure apparatus adjacent a distal end of the drive beam, the closure apparatus including;

an upper metallic flange portion configured and dimensioned to engage the anvil assembly;

a lower metallic flange portion configured and dimensioned to engage the cartridge assembly, whereby distal movement of the closure apparatus moves the tool assembly towards the approximated position;

a vertical beam portion interconnecting the upper and lower flange portions, wherein the upper and lower metallic flange portions each include internal and external surfaces extending transversely in relation to the vertical beam portion; and

at least one insert formed from a non-metallic material extending through at least one of the upper and lower metallic flange portions, the at least one insert being positioned between the at least one metallic flange portion and at least one of the metallic contact surfaces of the anvil assembly.

14. The disposable loading unit according to claim 13, wherein the at least one insert extends onto at least a portion of the internal surface of the at least one of the upper and lower flange metallic portions.

15. The disposable loading unit according to claim 14, wherein the at least one insert includes a first insert formed from a non-metallic material extending through the upper metallic flange portion such that the first insert is positioned between the upper metallic flange portion and the first metallic contact surface of the anvil assembly and a second insert formed from a non-metallic material extending through the lower metallic flange portion such that the second insert is positioned between the lower metallic flange portion and the second metallic contact surface of the cartridge assembly.

16. The disposable loading unit according to claim 15, wherein the first insert is positioned on at least the portion of the internal surface of the upper metallic flange portion and wherein the second insert is positioned on at least the portion of the internal surface of the lower metallic flange portion.

17. The disposable loading unit according to claim 13, wherein at least one of the upper and lower metallic flange portions includes a recess defined in the internal surface thereof, the recess communicating with a hole formed in the at least one of the upper and lower metallic flange portions, and the insert being positioned within the recess.

18. The disposable loading unit according to claim 17, wherein the insert extends along the entire length of the internal surface of the at least one of the upper and lower metallic flange portions.

19. The disposable loading unit according to claim 13, wherein the drive beam is a flexible drive beam.

20. The disposable loading unit according to claim 13, wherein the closure apparatus is secured to a distal end of the drive beam.

21. The disposable loading unit according to claim 20, wherein the vertical beam portion of the closure apparatus is secured to the distal end of the drive beam.