Magnetic latch mechanism

• US 9,004,550 B2
• Filed: 05/08/2006
• Issued: 04/14/2015
• Est. Priority Date: 05/08/2005
• Status: Active Grant

• Current Assignee: Southco Incorporated (South Chester Tube Company)
• Original Assignee: Southco Incorporated (South Chester Tube Company)
• Inventors: Carabalona, Eric, Talukdar, Robin, McCloskey, Kevin A., Speers, Robert Benson Jr.
• Primary Examiner(s): Lugo, Carlos
• Application Number:
  US11/913,924
• Publication Number:
  US 20080231060A1
• Time in Patent Office: 3,263 Days
• Field of Search: 292 44- 55, 292/216, 292/251.5, 292/DIG.21, 292/DIG.71
• US Class Current: 292/251.5
• CPC Class Codes: B60R 2011/0094 characterised by means for covering after user, e.g. boxes, shutters or the like
• CPC Class Codes: E05B 47/00 Operating or controlling locks or other fastening devices by electric or magnetic means electric permutation locks E05B49/00
• CPC Class Codes: E05B 77/06 by means of inertial forces
• CPC Class Codes: E05B 79/20 using flexible connections, e.g. Bowden cables
• CPC Class Codes: E05B 81/20 for assisting final closing or for initiating opening
• CPC Class Codes: E05B 83/30 for glove compartments
• CPC Class Codes: E05B 83/32 for console boxes, e.g. between passenger seats
• CPC Class Codes: Y10T 292/0848 Swinging
• CPC Class Codes: Y10T 292/0849 Operating means
• CPC Class Codes: Y10T 292/0856 Gear
• CPC Class Codes: Y10T 292/086 Rigid
• CPC Class Codes: Y10T 292/11 Magnetic

Abstract

A latch with dual rotary magnets is particularly suited for releasably securing dual doors of a compartment in the closed position. Each rotary magnet holds in a closed position a magnetic insert attached to a respective door by magnetic attraction to secure both doors in the closed position relative to the compartment. Mechanical hook-like rotary pawls supplement the action of the magnets. In addition, the latch is provided with a safety feature that prevents the latch from opening in the event that the vehicle in which the latch is installed is involved in a collision.

Claims

1. A magnetic latch mechanism for securing a first member in a closed position relative to a second member, the first member being movable between the closed position and an open position relative to the second member, the magnetic latch mechanism comprising:

a magnetic insert capable of attachment to the first member;

a housing adapted for attachment to the second member;

at least one magnet rotationally supported by said housing, said at least one magnet being rotationally movable between latched and unlatched positions, said at least one magnet being positioned when in said latched position such that with the first member in the closed position relative to the second member said at least one magnet holds the first member with said magnetic insert attached thereto in the closed position through magnetic attraction between said at least one magnet and said magnetic insert, and said at least one magnet being positioned when in said unlatched position such that with the first member in the closed position relative to the second member said at least one magnet repels said magnetic insert that is attached to the first member so as to cause the first member to move from the closed position toward an open position relative to the second member; and

an actuation mechanism capable of selectively moving said at least one magnet from said latched position to said unlatched position responsive to an input from a user, said actuation mechanism comprising;

gear teeth supported for rotation with said at least one magnet;

a rack bar supported for rectilinear movement by said housing, said rack bar having a plurality of gear teeth that are capable of engaging said gear teeth that rotate with said magnet such that said magnet rotates between said latched and unlatched positions as said rack bar moves rectilinearly between its latched and unlatched positions, respectively, relative to said housing;

a ball bearing carried by said rack bar; and

a sliding bar supported for rectilinear movement relative to said rack bar between a locked and an unlocked position relative to said rack bar, said ball bearing being capable of movement relative to said rack bar in response to movement of said sliding bar relative to said rack bar, said ball bearing moving into engagement with said housing in order to prevent movement of said rack bar from said latched position to said unlatched position when said rack bar is in said latched position relative to said housing and said sliding bar is in said locked position relative to said rack bar, said ball bearing being capable of disengagement from said housing when said sliding bar is in said unlocked position relative to said rack bar, said rack bar moving from its latched position to its unlatched position relative to said housing in response to further rectilinear movement of said sliding bar relative to said housing.

2. The magnetic latch mechanism according to claim 1, wherein the magnetic latch mechanism further comprises:

a striker capable of attachment to the first member;

a hook-shaped pawl supported for rotation with said at least one magnet, said at least one magnet and said hook-shaped pawl rotating together between their latched and unlatched positions as said rack bar moves rectilinearly between its latched and unlatched positions, respectively, relative to said housing, said pawl engaging said striker to mechanically prevent the first member from being moved to the open position when said at least one magnet is in said latched position.

3. The magnetic latch mechanism according to claim 2, further comprising a motor that drives said sliding bar.

4. The latching system according to claim 2, wherein said latch housing has a U-shaped track, wherein said latch mechanism further comprises:

a flexible link movably supported by said latch housing, said sliding bar being capable of engagement by said flexible link, said flexible link including a flexible strap portion and a receptacle for attachment of said cable, said strap portion extending at least in part along said U-shaped track, said receptacle of said flexible link being engaged by said cable such that, when said cable is pulled, said sliding bar is moved to said unlocked position relative to said rack bar and said rack bar is moved toward said unlatched position as pulling of said cable is continued.

5. The latching system according to claim 1, wherein said latch housing has a U-shaped track, wherein said latch mechanism further comprises:

a flexible link movably supported by said latch housing, said sliding bar being capable of engagement by said flexible link, said flexible link including a flexible strap portion and a receptacle for attachment of said cable, said strap portion extending at least in part along said U-shaped track, said receptacle of said flexible link being engaged by said cable such that, when said cable is pulled, said sliding bar is moved to said unlocked position relative to said rack bar and said rack bar is moved toward said unlatched position as pulling of said cable is continued.

6. A magnetic latch mechanism for securing a first door and a second door in closed positions relative to a third member, the first and second doors each being movable between the respective closed position and a respective open position relative to the third member, the magnetic latch mechanism comprising:

a first magnetic insert capable of attachment to the first door;

a second magnetic insert capable of attachment to the second door;

a housing adapted for attachment to the third member;

a first magnet rotationally supported by said housing, said first magnet being rotationally movable between latched and unlatched positions, said first magnet being positioned when in said latched position such that with the first door in the closed position relative to the third member said first magnet holds the first door with said first magnetic insert attached thereto in the closed position through magnetic attraction between said first magnet and said first magnetic insert, and when said first magnet is in said unlatched position with the first door being in the closed position relative to the third member said first magnet is positioned such that said first magnet repels said first magnetic insert that is attached to the first door so as to cause the first door to move from the closed position toward the open position relative to the third member;

a second magnet rotationally supported by said housing, said second magnet being rotationally movable between latched and unlatched positions, said second magnet being positioned when in said latched position such that with the second door in the closed position relative to the third member said second magnet holds the second door with said second magnetic insert attached thereto in the closed position through magnetic attraction between said second magnet and said second magnetic insert, and when said second magnet is in said unlatched position with the second door being in the closed position relative to the third member said second magnet is positioned such that said second magnet repels said second magnetic insert that is attached to the second door so as to cause the second door to move from the closed position toward the open position relative to the third member; and

an actuation mechanism capable of selectively moving said first magnet and said second magnet from their latched positions to their unlatched positions responsive to an input from a user, said actuation mechanism comprising;

a first set of gear teeth supported for rotation with said first magnet;

a second set of gear teeth supported for rotation with said second magnet;

a rack bar supported for rectilinear movement by said housing, said rack bar having a first plurality of gear teeth that are capable of engaging said first set gear teeth that rotate with said first magnet such that said first magnet rotates between its latched and unlatched positions as said rack bar moves rectilinearly between its latched and unlatched positions, respectively, relative to said housing, said rack bar having a second plurality of gear teeth that are capable of engaging said second set gear teeth that rotate with said second magnet such that said second magnet rotates between its latched and unlatched positions as said rack bar moves rectilinearly between its latched and unlatched positions, respectively, relative to said housing;

a ball bearing carried by said rack bar; and

a sliding bar supported for rectilinear movement relative to said rack bar between a locked and an unlocked position relative to said rack bar, said ball bearing being capable of movement relative to said rack bar in response to movement of said sliding bar relative to said rack bar, said ball bearing moving into engagement with said housing in order to prevent movement of said rack bar from said latched position to said unlatched position when said rack bar is in said latched position relative to said housing and said sliding bar is in said locked position relative to said rack bar, said ball bearing being capable of disengagement from said housing when said sliding bar is in said unlocked position relative to said rack bar, said rack bar moving from its latched position to its unlatched position relative to said housing in response to further rectilinear movement of said sliding bar relative to said housing.

7. The magnetic latch mechanism according to claim 6, wherein the magnetic latch mechanism further comprises:

a first striker capable of attachment to the first door;

a first hook-shaped pawl supported for rotation with said first magnet, said first magnet and said first hook-shaped pawl rotating together between their latched and unlatched positions as said rack bar moves rectilinearly between its latched and unlatched positions, respectively, relative to said housing, said first pawl engaging said first striker to mechanically prevent the first door from being moved to the open position when said first magnet is in its latched position;

a second striker capable of attachment to the second door; and

a second hook-shaped pawl supported for rotation with said second magnet, said second magnet and said second hook-shaped pawl rotating together between their latched and unlatched positions as said rack bar moves rectilinearly between its latched and unlatched positions, respectively, relative to said housing, said second pawl engaging said second striker to mechanically prevent the second door from being moved to the open position when said second magnet is in its latched position.

8. The magnetic latch mechanism according to claim 7, further comprising a motor that drives said sliding bar.

9. The magnetic latch mechanism according to claim 7, wherein said first hook-shaped pawl and said first magnet rotate together about an axis of rotation, and said second hook-shaped pawl and said second magnet rotate together about an axis of rotation, wherein said axis of rotation of said first hook-shaped pawl and said first magnet is spaced apart from but parallel to said axis of rotation of said second hook-shaped pawl and said second magnet, and wherein said first hook-shaped pawl and said first magnet rotate in the same direction as said second hook-shaped pawl and said second magnet.

10. The magnetic latch mechanism according to claim 9, further comprising a first control pin and a second control pin that can move between extended and retracted positions, said rack bar being free to move to said latched position when both said first and second control pins are in said retracted position, but either one of said first and second control pins engaging said rack bar to prevent movement of said rack bar to said latched position when either one of said first and second control pins is not in its retracted position, and where said first control pin is moved to said retracted position when said first door is in the closed position and said second control pin is moved to said retracted position when said second door is in the closed position.

11. The magnetic latch mechanism according to any one of claim 10, wherein said first hook-shaped pawl and said first magnet rotate to a position intermediate their latched and unlatched positions and said second hook-shaped pawl and said second magnet rotate to a position intermediate their latched and unlatched positions when the first and second doors are both in their open positions, such that said first hook-shaped pawl and said first magnet and said second hook-shaped pawl and said second magnet are ready to latch the first and second doors if the first and second doors are moved to the closed position.

12. The magnetic latch mechanism according to any one of claim 9, wherein said first hook-shaped pawl and said first magnet rotate to a position intermediate their latched and unlatched positions and said second hook-shaped pawl and said second magnet rotate to a position intermediate their latched and unlatched positions when the first and second doors are both in their open positions, such that said first hook-shaped pawl and said first magnet and said second hook-shaped pawl and said second magnet are ready to latch the first and second doors if the first and second doors are moved to the closed position.

13. The magnetic latch mechanism according to claim 7, further comprising a first control pin and a second control pin that can move between extended and retracted positions, said rack bar being free to move to said latched position when both said first and second control pins are in said retracted position, but either one of said first and second control pins engaging said rack bar to prevent movement of said rack bar to said latched position when either one of said first and second control pins is not in its retracted position, and where said first control pin is moved to said retracted position when said first door is in the closed position and said second control pin is moved to said retracted position when said second door is in the closed position.

14. The magnetic latch mechanism according to any one of claim 13, wherein said first hook-shaped pawl and said first magnet rotate to a position intermediate their latched and unlatched positions and said second hook-shaped pawl and said second magnet rotate to a position intermediate their latched and unlatched positions when the first and second doors are both in their open positions, such that said first hook-shaped pawl and said first magnet and said second hook-shaped pawl and said second magnet are ready to latch the first and second doors if the first and second doors are moved to the closed position.

15. The magnetic latch mechanism according to any one of claim 7, wherein said first hook-shaped pawl and said first magnet rotate to a position intermediate their latched and unlatched positions and said second hook-shaped pawl and said second magnet rotate to a position intermediate their latched and unlatched positions when the first and second doors are both in their open positions, such that said first hook-shaped pawl and said first magnet and said second hook-shaped pawl and said second magnet are ready to latch the first and second doors if the first and second doors are moved to the closed position.

16. The latching system according to claim 7, wherein said latch housing has a U-shaped track, wherein said latch mechanism further comprises:

a flexible link movably supported by said latch housing, said sliding bar being capable of engagement by said flexible link, said flexible link including a flexible strap portion and a receptacle for attachment of said cable, said strap portion extending at least in part along said U-shaped track, said receptacle of said flexible link being engaged by said cable such that, when said cable is pulled, said sliding bar is moved to said unlocked position relative to said rack bar and said rack bar is moved toward said unlatched position as pulling of said cable is continued.

17. The latching system according to claim 6, wherein said latch housing has a U-shaped track, wherein said latch mechanism further comprises:

a flexible link movably supported by said latch housing, said sliding bar being capable of engagement by said flexible link, said flexible link including a flexible strap portion and a receptacle for attachment of said cable, said strap portion extending at least in part along said U-shaped track, said receptacle of said flexible link being engaged by said cable such that, when said cable is pulled, said sliding bar is moved to said unlocked position relative to said rack bar and said rack bar is moved toward said unlatched position as pulling of said cable is continued.

18. A magnetic latch mechanism for securing a first door and a second door in closed positions relative to a third member, the first and second doors each being movable between the respective closed position and a respective open position relative to the third member, the magnetic latch mechanism comprising:

a first magnetic insert capable of attachment to the first door;

a second magnetic insert capable of attachment to the second door;

a housing adapted for attachment to the third member;

a first magnet rotationally supported by said housing, said first magnet being rotationally movable between latched and unlatched positions, said first magnet being positioned when in said latched position such that with the first door in the closed position relative to the third member said first magnet holds the first door with said first magnetic insert attached thereto in the closed position through magnetic attraction between said first magnet and said first magnetic insert, and when said first magnet is in said unlatched position with the first door being in the closed position relative to the third member said first magnet is positioned such that said first magnet repels said first magnetic insert that is attached to the first door so as to cause the first door to move from the closed position toward the open position relative to the third member;

a second magnet rotationally supported by said housing, said second magnet being rotationally movable between latched and unlatched positions, said second magnet being positioned when in said latched position such that with the second door in the closed position relative to the third member said second magnet holds the second door with said second magnetic insert attached thereto in the closed position through magnetic attraction between said second magnet and said second magnetic insert, and when said second magnet is in said unlatched position with the second door being in the closed position relative to the third member said second magnet is positioned such that said second magnet repels said second magnetic insert that is attached to the second door so as to cause the second door to move from the closed position toward the open position relative to the third member;

a first striker capable of attachment to the first door;

a first hook-shaped pawl supported for rotation with said first magnet, said first pawl engaging said first striker to mechanically prevent the first door from being moved to the open position when said first magnet is in its latched position;

a second striker capable of attachment to the second door; and

a second hook-shaped pawl supported for rotation with said second magnet, said second pawl engaging said second striker to mechanically prevent the second door from being moved to the open position when said second magnet is in its latched position;

a first control pin and a second control pin that can move between extended and retracted positions; and

an actuation mechanism capable of selectively moving said first magnet and said second magnet from their latched positions to their unlatched positions responsive to an input from a user, said actuation mechanism comprising;

a first set of gear teeth supported for rotation with said first magnet;

a second set of gear teeth supported for rotation with said second magnet;

a rack bar supported for rectilinear movement by said housing, said rack bar having a first plurality of gear teeth that are capable of engaging said first set gear teeth that rotate with said first magnet such that said first magnet and said first hook-shaped pawl rotate together between their latched and unlatched positions as said rack bar moves rectilinearly between its latched and unlatched positions, respectively, relative to said housing, said rack bar having a second plurality of gear teeth that are capable of engaging said second set gear teeth that rotate with said second magnet such that said second magnet and said second hook-shaped pawl rotate together between their latched and unlatched positions as said rack bar moves rectilinearly between its latched and unlatched positions, respectively, relative to said housing,

said rack bar being free to move to said latched position when both said first and second control pins are in said retracted position, but either one of said first and second control pins engaging said rack bar to prevent movement of said rack bar to said latched position when either one of said first and second control pins is not in its retracted position, and wherein said first control pin is moved to said retracted position when said first door is in the closed position and said second control pin is moved to said retracted position when said second door is in the closed position.

19. The magnetic latch mechanism according to any one of claim 18, wherein said first hook-shaped pawl and said first magnet rotate to a position intermediate their latched and unlatched positions and said second hook-shaped pawl and said second magnet rotate to a position intermediate their latched and unlatched positions when the first and second doors are both in their open positions, such that said first hook-shaped pawl and said first magnet and said second hook-shaped pawl and said second magnet are ready to latch the first and second doors if the first and second doors are moved to the closed position.

20. The magnetic latch mechanism according to claim 19, wherein said first hook-shaped pawl and said first magnet rotate together about an axis of rotation, and said second hook-shaped pawl and said second magnet rotate together about an axis of rotation, wherein said axis of rotation of said first hook-shaped pawl and said first magnet is spaced apart from but parallel to said axis of rotation of said second hook-shaped pawl and said second magnet, and wherein said first hook-shaped pawl and said first magnet rotate in the same direction as said second hook-shaped pawl and said second magnet.