Cyclonic separation apparatus

• US 9,005,325 B2
• Filed: 10/10/2012
• Issued: 04/14/2015
• Est. Priority Date: 10/12/2011
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Smith, Kevin
• Primary Examiner(s): Bui, Dung H
• Application Number:
  US13/648,542
• Publication Number:
  US 20130091661A1
• Time in Patent Office: 916 Days
• Field of Search: 553/43, 554/26, 554/28, 554/24, 554/29, 554/591, 55D/IG.3
• US Class Current: 55/345
• CPC Class Codes: A47L 5/24 Hand-supported suction cleaners
• CPC Class Codes: A47L 9/1608 Cyclonic chamber constructions
• CPC Class Codes: A47L 9/1625 for series flow
• CPC Class Codes: A47L 9/1633 Concentric cyclones
• CPC Class Codes: A47L 9/1641 for parallel flow
• CPC Class Codes: A47L 9/165 Construction of inlets
• CPC Class Codes: A47L 9/1666 with filtering means
• CPC Class Codes: A47L 9/1683 Dust collecting chambers; Dust collecting receptacles
• CPC Class Codes: A47L 9/2884 Details of arrangements of batteries or their installation
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

A cyclonic separation apparatus for a vacuum cleaner, the cyclonic separation apparatus comprising: a first cyclonic separating unit comprising a hollow cylindrical dirt container with a central axis and an air inlet port arranged tangentially through a side of the dirt container; a second cyclonic separating unit comprising at least one cyclone with an axial inlet port, an axial outlet port and a discharge nozzle and a substantially cylindrical intermediate wall surrounding the inlet port of the at least one cyclone, wherein the cyclonic separation apparatus comprises at least one protruding lip arranged to impede return of separated material from said longitudinal end of the dirt container and wherein the at least one lip protrudes radially inwardly from an inner surface of the dirt container or protrudes radially outwardly from the intermediate wall.

Claims

1. A vacuum cleaner comprising a motor coupled to a fan for generating air flow, and a cyclonic separation apparatus, the cyclonic separation apparatus comprising:

a first cyclonic separating unit comprising a hollow substantially cylindrical dirt container with a longitudinal central axis and an air inlet port arranged tangentially through a side of the dirt container;

a second cyclonic separating unit comprising at least one cyclone with an air inlet port, an air outlet port and a discharge nozzle and;

a substantially cylindrical intermediate wall arranged within the dirt container, wherein the intermediate wall surrounds the inlet port of the at least one cyclone;

wherein the second cyclonic separating unit is located within the dirt container, wherein the second cyclonic separating unit receives air flow downstream from the first cyclonic separating unit, and wherein the first and second cyclonic separating units are arranged to deposit material separated from air flow at a longitudinal end of the dirt container;

wherein the cyclonic separation apparatus comprises at least one protruding lip arranged to impede return of separated material from said longitudinal end of the dirt container and wherein the at least one lip protrudes radially inwardly from an inner surface of the dirt container or protrudes radially outwardly from the intermediate wall; and

wherein the cyclonic separation apparatus is located in a path of the air flow generated by the fan wherein the at least one cyclone comprises a generally circular array of cyclones arranged about the central axis and wherein the motor is nested in the circular array of cyclones.

2. The vacuum cleaner as claimed in claim 1, wherein the motor is battery-powered.

3. The vacuum cleaner of claim 1, wherein the at least one cyclone comprises:

a cyclone body divided into a hollow generally cylindrical portion and a hollow generally frustro-conical portion depending from the cylindrical portion;

a vortex finder arranged inside the cyclone body;

the discharge nozzle arranged at a longitudinal end of the frustro-conical portion;

the air inlet port arranged tangentially through a side of the cylindrical portion; and

the air outlet port through the vortex finder and an opposite end of the cylindrical portion.

4. A vacuum cleaner having a cyclonic separation apparatus comprising:

a motor coupled to a fan for generating air flow;

a first cyclonic separating unit comprising a hollow substantially cylindrical dirt container with a longitudinal central axis and an air inlet port arranged tangentially through a side of the dirt container;

a second cyclonic separating unit comprising at least one cyclone with an air inlet port, an air outlet port and a discharge nozzle and;

a substantially cylindrical intermediate wall arranged within the dirt container, wherein the intermediate wall surrounds the inlet port of the at least one cyclone;

wherein the second cyclonic separating unit is located within the dirt container, wherein the second cyclonic separating unit receives air flow downstream from the first cyclonic separating unit, and wherein the first and second cyclonic separating units are arranged to deposit material separated from air flow at a longitudinal end of the dirt container;

wherein the intermediate wall comprises an air permeable hollow cylindrical skirt; and

wherein the cyclonic separation apparatus is located in a path of the air flow generated by the fan wherein the at least one cyclone comprises a generally circular array of cyclones arranged about the central axis and wherein the motor is nested in the circular array of cyclones.