Battery with a stack of bipolar individual battery cells

• US 9,005,797 B2
• Filed: 07/03/2010
• Issued: 04/14/2015
• Est. Priority Date: 07/31/2009
• Status: Expired due to Fees

• Current Assignee: Daimler AG (Mercedes-Benz Group AG)
• Original Assignee: Daimler AG (Mercedes-Benz Group AG)
• Inventors: Schroeter, Dirk, Meintschel, Jens, Ertle, Martin, Kaufmann, Rainer, Brasse, Claudia, Hohenthanner, Claus-Rupert, Kaiser, Joerg
• Primary Examiner(s): JELSMA, JONATHAN G
• Application Number:
  US13/387,805
• Publication Number:
  US 20120177977A1
• Time in Patent Office: 1,746 Days
• Field of Search: 429/153
• US Class Current: 429/153
• CPC Class Codes: H01M 10/0436 Small-sized flat cells or batteries for portable equipment
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/0585 of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
• CPC Class Codes: H01M 50/119 Metals
• CPC Class Codes: H01M 50/169 by welding, brazing or soldering
• CPC Class Codes: H01M 50/258 Modular batteries; Casings provided with means for assembling
• CPC Class Codes: H01M 50/545 formed by the casing of the cells cup shaped terminals adapted for cells having curved cross-section H01M50/56
• CPC Class Codes: H01M 6/48 with bipolar electrodes
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A battery includes a stack of bipolar individual battery cells, each of which includes an electrode stack and two sheet metal covers bounding the individual battery cell at least in the stacking direction. The electrode stack is connected to at least one of the sheet metal covers by at least one weld. In the region of the at least one weld, the sheet metal cover welded to the electrode stack and/or the sheet metal cover of the adjacent individual battery cell in contact with the sheet metal cover is/are of a set-back design. As a result, the sheet metal covers of adjacent individual battery cells do not have any contact in the region of the at least one weld.

Claims

1. A battery comprising:

a stack of bipolar individual battery cells, wherein each of the individual battery cells comprises

an electrode stack; and

two sheet metal covers bounding the individual battery cell at least in a stacking direction,

wherein the electrode stack is connected to one of the sheet metal covers by at least one weld,

wherein the sheet metal cover welded to the electrode stack or a sheet metal cover of an adjacent individual battery cell in contact with the sheet metal cover of the electrode stack is configured with a set-back region in a region of the at least one weld so that the sheet metal covers of adjacent individual battery cells do not have any contact in the region of the at least one weld,

wherein the set-back region is larger than the at least one weld and encompasses the at least one weld,

wherein the sheet metal covers and the electrode stack are welded together by pressure welding,

wherein

the sheet metal cover welded to the electrode stack has a partially set back region only around the at least one weld, or

the sheet metal cover of the adjacent individual battery cell, which is in contact with the sheet metal cover welded to the electrode stack, has a partially set back region only in a region opposite to and around the at least one weld in the stacking direction.

2. The battery according to claim 1, wherein a frame is arranged between the sheet metal covers, the frame enclosing the electrode stack at right angles to the stacking direction.

3. The battery according to claim 1, wherein the sheet metal covers and the electrode stack are welded together by ultrasonic welding.

4. The battery according to claim 1, wherein the sheet metal covers and the electrode stack are welded together by resistance pressure welding.

5. The battery according to claim 1, wherein the individual battery cells are lithium ion battery cells.

6. The battery according to claim 1, wherein the at least one weld includes at least two welds arranged across a width of the individual battery cell and the set-back region runs across the width in an uninterrupted manner in a region of the at least two welds.