Induction cooking

• US 9,006,622 B2
• Filed: 11/30/2011
• Issued: 04/14/2015
• Est. Priority Date: 11/30/2010
• Status: Active Grant

• Current Assignee: Bose Corporation
• Original Assignee: Bose Corporation
• Inventors: Beverly, David W., Mathieu, Randall
• Primary Examiner(s): Ross, Dana
• Assistant Examiner(s): HARVEY, BRANDON T
• Application Number:
  US13/307,290
• Publication Number:
  US 20120132647A1
• Time in Patent Office: 1,231 Days
• Field of Search: 219/621, 219/622, 219/623, 219/626, 219/627, 219/667
• US Class Current: 219/624
• CPC Class Codes: H05B 2213/07 Heating plates with temperature control means
• CPC Class Codes: H05B 6/062 for cooking plates or the like

Abstract

An induction cooking system with an induction heating system, a cooktop, and cool touch cookware that has a target that is heated by induction. An absolute cookware temperature is directly sensed at one or more locations of the cookware, for example at the target. A relative cookware temperature can be determined based on the value of an electrical variable of a circuit that includes the target. The cookware can include a layer of thermal insulation directly below and spaced from the target by a gap. The insulation and gap act as the major heat insulating elements to keep the outer surface of the cookware cool. This allows the induction coil to be placed just below the cooktop, without any insulation between the coil and the cooktop. The cooktop can be cooled by placing a cooling chamber just below the cooktop and drawing air through the cooling chamber. The induction coil can be located in the cooling chamber.

Claims

1. An induction cooking appliance comprising:

a cooktop having an upper surface and a lower surface;

one or more electrical coils located just below the lower surface of the cooktop or embedded within the cooktop;

a coil drive system that is located below the cooktop and is operatively connected to the coils such that the coil drive system provides alternating current that directly causes the coils to produce a time-varying electromagnetic field;

a controller that controls the provision of alternating current by the coil drive system to the coils;

a user-operable control that is operationally coupled to the controller;

a divider spaced below the cooktop and below the coils, where a cooling plenum is defined between the lower surface of the cooktop and the divider, and wherein the electrical coils are located within or directly exposed to the cooling plenum;

wherein the coil drive system is located in a volume that is below the cooktop and is separate from the cooling plenum; and

one or more fans that flow air through the cooling plenum and thus over the lower surface of the cooktop and over the coils, to cool both the cooktop and the coils.

2. The induction cooking appliance of claim 1 wherein the fans draw air into the cooling plenum.

3. The induction cooking appliance of claim 1 wherein the cooktop is generally planar, relatively thin, and has an edge along its perimeter, and wherein the cooling plenum has air inlet openings in or proximate the edge of the cooktop.

4. The induction cooking appliance of claim 3 wherein the cooktop perimeter is generally rectangular and has four edges, and the air inlet openings are in or proximate all four edges.

5. The induction cooking appliance of claim 3 wherein the cooktop is supported by a base that has a top front edge, and the cooktop has a lip portion that extends past the top front edge of the base such that the lip portion projects forward of the top of the base, and wherein the air inlet openings are in the lip portion of the cooktop.

6. The induction cooking appliance of claim 2 wherein the electrical coils are located in the cooling plenum.

7. The induction cooking appliance of claim 6 wherein the electrical coils are spaced from both the lower surface of the cooktop and the divider.

8. The induction cooking appliance of claim 7 wherein the electrical coils are separated by spaces, and the cooling chamber further comprises baffles that span the spaces between the coils, the baffles extending essentially from the lower surface of the cooktop to the divider, so as to inhibit air flow through the plenum other than over the coils and over the bottom of the cooktop.

9. The induction cooking appliance of claim 6 wherein the cooling plenum defines unoccupied air gaps between the tops of each of the coils and the adjacent lower surface of the cooktop, so that the air flows over both the top and bottom of the coils.

10. The induction cooking appliance of claim 1 wherein the volume in which the coil drive system is located, is below the cooling plenum.

11. The induction cooking appliance of claim 1 further comprising:

custom cookware configured to be placed on the cooktop above at least one of the one or more electrical coils;

a temperature sensor that senses a temperature of the custom cookware.

12. The induction cooking appliance of claim 11 wherein the custom cookware comprises an outer wall configured to be placed on the cooktop and an inner wall comprising a target formed of an electrically conductive material, wherein an electrical current is induced in the target by the time-varying:

electromagnetic field generated by the electrical coil, and wherein the temperature sensor senses a temperature of the target.

13. The induction cooking appliance of claim 12 wherein the custom cookware further comprises a layer of thermal insulation material spaced below the target.

14. The induction cooking appliance of claim 13 wherein the temperature of the cooktop underneath a portion of the outer wall of the custom cookware that is on the cooktop is less than the temperature of the portion of the outer wall of the custom cookware that is on the cooktop.

17. The induction cooking appliance of claim 10 wherein the one or more fans are located between the cooling plenum and the volume in which the coil drive system is located, such that the one or more fans draw air through the cooling plenum and then force the air into the volume in which the coil drive system is located.

15. An induction cooking appliance comprising:

a generally planar, relatively thin cooktop that has an edge along its perimeter, the cooktop having an upper surface and a lower surface;

power electronics;

a plurality of electrical coils that are separated by and located just below the lower surface of the cooktop;

a coil drive system that is located below the cooktop and is operatively connected to the coils such that the coil drive system provides alternating current that directly causes the coils to produce a time-varying electromagnetic field;

a controller that controls the provision of alternating, current by the coil drive system to the coils;

a user-operable control that is operationally coupled to the controller;

a divider spaced below the cooktop and below the coils, where a cooling plenum is defined between the lower surface of the cooktop and the divider and has air inlet openings in or proximate the edge of the cooktop, and wherein the electrical coils are located in the cooling plenum;

wherein the coil drive system is located in a volume that is located below the cooling plenum and that is separate from the cooling plenum and;

one or more fans that draw air into the cooling plenum and thus over the lower surface of the cooktop and over the coils, to cool both the cooktop and the coils; and

wherein the cooling plenum further comprises baffles that span the spaces between the coils, the baffles extending essentially from the lower surface of the cooktop to the divider, so as to inhibit air flow through the plenum other than over the coils and over the bottom of the cooktop.

16. The induction cooking appliance of claim 15 wherein the cooktop is supported by a base that has a top front edge, and the cooktop has a lip portion that extends past the top front edge of the base such that the lip portion projects forward of the top of the base, and wherein the air inlet openings of the cooling plenum are in the lip portion of the cooktop.

18. The induction cooking appliance of claim 15 wherein the cooktop perimeter is generally rectangular and has four edges, and the air inlet openings of the cooling plenum are in or proximate all four edges.

19. The induction cooking appliance of claim 15 wherein the one or more fans are located between the cooling plenum and the volume in which the coil drive system is located, such that the fans draw air through the cooling plenum and then force the air into the volume in which the coil drive system is located.