Induction heating fusing device and image forming apparatus

• US 9,008,528 B2
• Filed: 12/13/2012
• Issued: 04/14/2015
• Est. Priority Date: 12/13/2011
• Status: Active Grant

• Current Assignee: HP Printing Korea Co., Ltd. (HP Inc.)
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Kondo, Takashi
• Primary Examiner(s): Lindsay, Jr., Walter L
• Assistant Examiner(s): Eley, Jessica L
• Application Number:
  US13/713,532
• Publication Number:
  US 20130164013A1
• Time in Patent Office: 852 Days
• Field of Search: 399/67, 399/69, 399/70, 399/88, 399328-330
• US Class Current: 399/67
• CPC Class Codes: G03G 15/2039 with means for controlling the fixing temperature
• CPC Class Codes: G03G 15/2053 Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
• CPC Class Codes: H05B 6/06 Control, e.g. of temperature, of power
• CPC Class Codes: H05B 6/145 Heated rollers

Abstract

An induction heating fusing device and an image forming apparatuses that may control even a very small current region by tracking a resonance frequency to perform PWM control and phase control without considering a deviation of a part constant or a temperature change are provided. The induction heating fusing device includes: a serial resonance circuit having an induction coil and a condenser; a phase comparator, a phase controller, a resonance frequency tracking oscillator, and a PWM (pulse width modulation) signal generator. The phase comparator compares a phase of a pulse outputted by the PWM signal generator with a phase of current flowing through the induction coil, outputs a comparison result obtained by the comparing to the phase controller when controlling the phase, and outputs the comparison result to the resonance frequency tracking oscillator when performing PWM control.

Claims

1. An induction heating fusing device comprising:

a serial resonance circuit having an induction coil and a condenser;

a phase comparator, a phase controller, a resonance frequency tracking oscillator, and a PWM (pulse width modulation) signal generator,

wherein the phase comparator compares a phase of a pulse outputted by the PWM signal generator with a phase of current flowing through the induction coil, outputs a comparison result obtained by the comparing to the phase controller when controlling the phase, and outputs the comparison result to the resonance frequency tracking oscillator when performing PWM control,

the phase controller outputs a frequency control signal which has a predetermined phase value based on an output of the phase comparator and a predetermined coil current phase amount,

the resonance frequency tracking oscillator changes an oscillation frequency by using an output of the phase controller such that a driving frequency of the serial resonance circuit tracks the resonance frequency,

the PWM signal generator generating a pulse to drive the serial resonance circuit based on the resonance frequency by the resonance frequency tracking oscillator, and

the phase comparator, the phase controller, the resonance frequency tracking oscillator, and the PWM signal generator are digitally controlled.

2. The induction heating fusing device of claim 1, wherein the phase controller counts at a counter thereof an output of the phase comparator which compares the phase of the pulse outputted by the PWM signal generator with the phase of current flowing through the induction coil to output a signal corresponding to the phase difference, compares and operates a set value of phase amount of coil current by using a subtractor, and outputs a frequency control signal to the resonance frequency tracking oscillator, and

the resonance frequency tracking oscillator moves up or down the counter based on a signal outputted by the phase controller to change the oscillation frequency.

3. The induction heating fusing device of claim 1, wherein the phase control is performed in a first region through which a relatively small current flows, and the PWM control is performed in a second region through which a relatively large current flows.

4. An image forming apparatus comprising the induction heating fusing device of claim 1.

5. An induction heating fusing device for an image forming apparatus having a fusing roller or a fusing belt, comprising:

an alternating current (AC) power supply;

a diode bridge;

a noise filter;

a half bridge output circuit, an AC current from the AC power supply being full-wave rectified, passing through the noise filter, and being supplied to the half bridge output circuit, the half bridge output circuit including IBGTs, an induction heating low loss coil and condensers, the induction heating low loss coil and the condensers constituting an LC resonance circuit;

a central processing unit (CPU) to measure a temperature of the fusing roller or fusing belt;

a current transformer;

a limiter circuit to limit the output voltage of the current transformer to within a predetermined range; and

a rectifying circuit to rectify an output of the current transformer; and

an application specific integrated circuit (ASIC) including a phase comparator to detect a phase difference, a resonance frequency tracking oscillator and a PWM signal generator,

wherein the CPU controls a duty of a PWM signal generated by the PWM signal generator based on the temperature of the fusing roller or the fusing belt.

6. The induction heating fusing device of claim 5, wherein the phase comparator is configured to detect the phase difference between one of two PWM signals generated by the PWM signal generator and a current outputted from the limiter circuit.

7. The induction heating fusing device of claim 6, wherein the resonance frequency tracking oscillator is configured to track an oscillation frequency of the PWM signal generated by the PWM signal generator to the resonance frequency of the LC resonance circuit by using the phase difference detection result.

8. The induction heating fusing device of claim 7, wherein the PWM signal generator is configured to generate a PWM signal by using an oscillation frequency varying based on the result of tracking the oscillation frequency to the resonance frequency of the LC resonance circuit.

9. The induction heating fusing device of claim 5, wherein the limiter circuit outputs the limited output voltage to the phase comparator.

10. An induction heating fusing device, comprising:

a serial resonance circuit including an induction coil and a condenser; and

an application specific integrated circuit (ASIC) comprising a phase comparator, a phase controller, a resonance frequency tracking oscillator, and a PWM signal generator,

wherein the phase comparator is configured to compare a phase of a pulse outputted by the PWM signal generator with a phase of current flowing through the induction coil, such that the phase comparator outputs a comparison result of the comparing to the phase controller when controlling the phase, and outputs the comparison result to the resonance frequency tracking oscillator when performing PWM control.