Baler automatic stopping sequence

• US 9,008,920 B1
• Filed: 12/05/2013
• Issued: 04/14/2015
• Est. Priority Date: 12/05/2013
• Status: Active Grant

• Current Assignee: Blue Leaf IP Incorporated (CNH Industrial N.V.)
• Original Assignee: CNH Industrial America LLC (CNH Industrial N.V.)
• Inventors: Smith, Kevin M., Brewer, Carl M.
• Primary Examiner(s): FREJD, RUSSELL WARREN
• Application Number:
  US14/097,780
• Time in Patent Office: 495 Days
• Field of Search: 701/50, 53/52, 532/11, 532/16, 535/37, 535/80, 535/87, 56/102.G, 56/147, 56/149, 56/156
• US Class Current: 701/50
• CPC Class Codes: A01F 15/071 Wrapping devices tying devices A01F15/141
• CPC Class Codes: A01F 15/0715 Wrapping the bale in the press chamber before opening said chamber
• CPC Class Codes: A01F 15/08 Details
• CPC Class Codes: A01F 15/0841 Drives for balers
• CPC Class Codes: A01F 2015/076 Wrapping device incorporating sensors
• CPC Class Codes: F16H 61/70 specially adapted for change-speed gearing in group arrangement, i.e. with separate change-speed gear trains arranged in series, e.g. range or overdrive-type gearing arrangements

Abstract

A system is provided that automatically stops a tractor as a function of a status of a round baler. This may include a controller such as a baler controller directly or indirectly detecting initial movement of an actuator that moves a wrapper assembly. Based on this detection, conditions for starting a wrap procedure may be determined either by actuator position or by a time period required for moving the wrapper assembly from a home position to a wrap start position. A time period required to bring the tractor to stop may be determined and compared with the time period required for the wrapper assembly to move from the home position to the wrap start position. The baler controller may send a tractor halt command signal for stopping the tractor to coordinate and synchronize bringing the tractor to a complete stop at the same time that the wrapping material is inserted and applied onto the bale at the beginning of a wrapping procedure.

Claims

1. A method for coordinating stopping a tractor with wrapping a bale in a baler while operating a tractor to move a baler with respect to a windrow of cut crop material for picking up the cut crop material with the baler, the method comprising:

moving a wrapper assembly from a home position at which the wrapper assembly is arranged with respect to the bale chamber to allow the forming of the bale within the bale chamber to a start wrap position at which the wrapper assembly is arranged with respect to the bale chamber to allow a wrapping material carried by the wrapper assembly to be applied to the bale during a bale wrapping procedure;

detecting movement of the wrapper assembly from the home position toward the start wrap position;

starting a timer at a time (T_{actuator start}) corresponding to a time of detected movement of the wrapper assembly from the home position toward the start wrap position;

determining a first time period value (T_{until stop}) corresponding to an amount of time required for the tractor and baler to come to a stop as a function of at least one of a tractor speed and an operator setting;

determining a second time period value (T_{until wrap}) corresponding to an amount of time that will elapse before a beginning of the bale wrapping procedure based at least in part on a value of T_{actuator start};

evaluating T_{until stop} with respect to T_{until wrap};

stopping the tractor based at least in part on the evaluation of T_{until stop} with respect to T_{until wrap} to define a time (T_stopped) at which the tractor is completely stopped; and

beginning the bale wrapping procedure at a time (T_{wrapping start}) occurring substantially simultaneously with time T_stopped.

2. The method of claim 1, wherein the tractor includes a tractor controller configured for controlling travel speed related operations of the tractor and the baler includes a baler controller configured for controlling bale forming and wrapping related operations.

3. The method of claim 2, wherein the baler controller sends a tractor halt command signal to the tractor controller for stopping the tractor.

4. The method of claim 3, wherein the baler controller sends a tractor halt command signal when the T_{until stop} time period value is greater than the T_{until wrap} time period value.

5. The method of claim 3, wherein the tractor halt command signal is sent when the T_{until stop} time period value is equal to or less than the T_{until wrap} time period value.

6. The method of claim 3, wherein the baler controller starts the timer at time T_{actuator start}.

7. The method of claim 3, wherein at least one of the baler controller and the tractor controller determines the T_{until stop} time period value.

8. The method of claim 7, wherein the tractor controller communicates the determined T_{until stop} time period value to the baler controller.

9. The method of claim 7, wherein the tractor controller determines the determined T_{until stop} time period value based at least in part on a stored lookup table configured to be accessible by the tractor controller.

10. The method of claim 7, wherein the tractor controller determines the T_{until stop} time period value based at least in part on a calculated estimate of time remaining before reaching a complete stop.

11. The method of claim 1, wherein at least one of a potentiometer, hall effect sensor, limit switch, magnetic switch, infrared sensor, and ultrasonic sensor is used for detecting movement of the wrapper assembly.

12. The method of claim 1, wherein the wrapper assembly includes an electronic actuator and wherein the detecting movement of the wrapper assembly from the home position toward the start wrap position includes monitoring electrical current draw of the actuator.

13. The method of claim 12, wherein the tractor includes a tractor controller configured for controlling travel speed-related operations of the tractor and the baler includes a baler controller configured for controlling bale forming and wrapping-related operations and wherein monitoring the electrical current draw of the actuator includes detecting a change in an electrical current draw of the actuator with the baler controller indicating energizing the actuator for moving the wrapper assembly.

14. A method for coordinating stopping a tractor with wrapping a bale in a baler while operating a tractor to move a baler with respect to a windrow of cut crop material for picking up the cut crop material with the baler, wherein the tractor includes a tractor controller configured for controlling travel speed-related operations of the tractor and the baler includes a baler controller configured for controlling bale forming and wrapping-related operations, the method comprising:

moving a wrapper assembly from a home position at which the wrapper assembly is arranged with respect to the bale chamber to allow the forming of the bale within the bale chamber to a start wrap position at which the wrapper assembly is arranged with respect to the bale chamber to allow a wrapping material carried by the wrapper assembly to be applied to the bale during a bale wrapping procedure;

detecting movement of the wrapper assembly from the home position toward the start wrap position;

starting a timer at a time (T_{actuator start}) corresponding to a time of detected movement of the wrapper assembly from the home position toward the start wrap position for evaluating a time elapsed since T_{actuator start};

determining a first time period value (T_{until stop}) corresponding to an amount of time required for the tractor and baler to come to a stop as a function of at least one of a tractor speed, an operator setting, and a wrapper type;

determining a second time period value (T_{until wrap}) corresponding to an amount of time that will elapse before a beginning of the bale wrapping procedure based at least in part on a value of T_{actuator start};

evaluating whether T_{until stop} is greater than T_{until wrap};

sending a tractor halt command signal from the baler controller to the tractor controller when T_{until stop} is greater than T_{until wrap}; and

decelerating the tractor to a stop with the tractor controller based on the halt command signal from the baler controller.

15. The method of claim 14, wherein the wrapper assembly includes an electronic actuator and wherein the detecting movement of the wrapper assembly from the home position toward the start wrap position includes monitoring electrical current draw of the actuator.

16. The method of claim 15, wherein monitoring the electrical current draw of the actuator includes detecting a change in an electrical current draw of the actuator indicating energizing the actuator for moving the wrapper assembly.

17. The method of claim 16, wherein the baler controller detects the change in the electrical current draw of the actuator.

18. A baler, comprising:

a chassis configured for towing behind a tractor;

a pickup supported by the chassis and arranged for alignment with a windrow of crop material for delivering the crop material into the baler;

a bale chamber arranged with respect to the chassis and the pickup to receive the crop material delivered by the pickup for forming a bale within the bale chamber;

a wrapper assembly carrying a wrapping material and arranged with respect to the bale chamber to allow the wrapping material to be applied to the bale during a bale wrapping procedure, the wrapper assembly including;

a cam configured for moving from a first position corresponding to a home position of the wrapper assembly at which the wrapper assembly is arranged with respect to the bale chamber to allow the forming of the bale within the bale chamber to a second position corresponding to a start wrap position at which the wrapper assembly is arranged with respect to the bale chamber to allow the wrapping material to be applied to the bale during a bale wrapping procedure,

an actuator configured for moving the cam between the first and second positions to move the wrapper assembly from the home position to the start wrap position; and

a baler controller configured for controlling bale forming and wrapping-related operations of the baler and configured to communicate with a tractor controller of the tractor configured for controlling travel speed-related operations of the tractor, and wherein the baler controller is configured for detecting movement of the actuator while the actuator begins moving the wrapper assembly from the first position toward the second position by detecting movement of the actuator and to send a tractor halt command signal to the tractor controller based at least in part on detecting movement of the actuator.

19. The baler of claim 18, wherein the baler controller is configured to start a timer at a time (T_{actuator start}) corresponding to a time of detected movement of the actuator and determine a time period value (T_{until wrap}) corresponding to an amount of time that will elapse before a beginning of the bale wrapping procedure based at least in part on a value of T_{actuator start}, and tractor halt command signal is sent based at least in part on the T_{until wrap} time period value.

20. The baler of claim 19, wherein at least one of the baler controller and the tractor controller is configured to determine a time period value (T_{until stop}) corresponding to an amount of time required for the tractor and baler to come to a stop, and wherein the baler controller is configured to evaluate T_{until stop} with respect to T_{until wrap} and send the tractor command signal when T_{until stop} is greater than T_{until wrap} such that a wrapping procedure begins at a time (T_{wrapping start}) that occurs substantially simultaneously with a time (T_stopped) defined by the tractor and baler initially achieving a complete stop.