Buttress retention system for linear endostaplers

• US 9,010,610 B2
• Filed: 08/25/2014
• Issued: 04/21/2015
• Est. Priority Date: 02/24/2012
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Hodgkinson, Gerald
• Primary Examiner(s): Lopez, Michelle
• Application Number:
  US14/467,166
• Publication Number:
  US 20140361067A1
• Time in Patent Office: 239 Days
• Field of Search: 227/176.1, 227/175.1, 227/19, 606/151
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge

Abstract

An end effector for use with a surgical stapler comprising a staple cartridge having a tissue contacting surface, a first side surface, and a second side surface opposite the first side surface, an anvil plate having a tissue contacting surface, a first side surface, and a second side surface opposite the first side surface, wherein the first and second side surfaces of each of the staple cartridge and anvil plate have overmolded zones, a buttress releasably disposed on the tissue contacting surfaces of each of the staple cartridge and the anvil plate, and a pair of sutures wherein each suture is bonded to the respective overmolded zones of the first and second side surfaces configured to retain the respective buttress atop the respective tissue contacting surfaces.

Claims

1. An end effector for use with a surgical stapler, the end effector comprising:

a staple cartridge having a tissue contacting surface, a first side surface and a second side surface opposite the first side surface, wherein the first and second side surfaces each have polymeric overmolded zones integrally formed with the staple cartridge and disposed near a proximal and a distal portion thereof;

an anvil plate having a tissue contacting surface, a first side surface and a second side surface opposite the first side surface, wherein the first and second side surfaces each have polymeric overmolded zones integrally formed with the anvil plate and disposed near a proximal and a distal portion thereof;

a buttress material releasably disposed on the tissue contacting surfaces of each of the staple cartridge and the anvil plate; and

a pair of sutures configured to retain the respective buttress material atop the respective tissue contacting surfaces;

wherein proximal sutures of the pairs of the staple cartridge and anvil plate sutures are positioned along the proximal portion of each of the staple cartridge and anvil plate, and wherein distal sutures of the pairs of sutures are positioned along the distal portion of each of the staple cartridge and the anvil plate;

wherein each suture is bonded to the respective polymeric overmolded zone of the first and second side surfaces of each of the staple cartridge and anvil plate.

2. The end effector of claim 1, wherein at least one overmolded zone is textured.

3. The end effector of claim 1, wherein at least one overmolded zone defines at least one groove.

4. The end effector of claim 1, wherein each suture is a polymeric suture.

5. The end effector of claim 4, wherein each polymeric overmolded zone is chemically compatible with each polymeric suture.

6. The end effector of claim 1, wherein each suture bond is an ultrasonic weld, laser weld or solvent weld.

7. The end effector of claim 1, wherein the staple cartridge further includes a plurality of staple retaining slots.

8. The end effector of claim 1, wherein the staple cartridge further includes a central longitudinal extending knife slot.

9. The end effector of claim 8, wherein the distal suture on the staple cartridge is disposed proximal to the central longitudinal extending knife slot.

10. A staple cartridge configured for selective receipt in a jaw of a surgical stapler, the staple cartridge comprising:

a tissue contacting surface defining a plurality of staple retaining slots and a central longitudinal extending knife slot; and

a first side surface and a second side surface opposite the first side surface;

wherein the first and second side surfaces each have polymeric overmolded zones integrally formed with the staple cartridge and disposed near a proximal and a distal portion thereof.

11. The staple cartridge of claim 10, wherein at least one overmolded zone is textured.

12. The staple cartridge of claim 10, wherein at least one overmolded zone defines at least one groove.

13. The staple cartridge of claim 10, further including a buttress releasably disposed on the tissue contacting surface of the staple cartridge.

14. The staple cartridge of claim 13, further including a pair of sutures traversing across the proximal and the distal portions of the staple cartridge, wherein the pair of sutures secure the buttress to the tissue contacting surface.

15. The staple cartridge of claim 14, wherein each suture is bonded to the respective polymeric overmolded zone of the first and second side surfaces of the staple cartridge.