End effector identification by mechanical features

• US 9,010,611 B2
• Filed: 05/20/2014
• Issued: 04/21/2015
• Est. Priority Date: 10/06/2006
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Ross, Adam, Zemlok, Michael, Marczyk, Stanislaw
• Primary Examiner(s): Long, Robert
• Application Number:
  US14/282,724
• Publication Number:
  US 20140252063A1
• Time in Patent Office: 336 Days
• Field of Search: 227175-1821
• US Class Current: 227/179.1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00482 with a code
• CPC Class Codes: A61B 2017/00725 Calibration or performance testing
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments by marking A61B2090/395
• CPC Class Codes: A61B 2090/0808 for indicating correct assembly of components, e.g. of the surgical apparatus
• CPC Class Codes: A61B 2562/00 Details of sensors; Constructional details of sensor housings or probes; Accessories for sensors
• CPC Class Codes: A61B 90/98 using electromagnetic means, e.g. transponders

Abstract

According to one aspect of the present disclosure, a surgical instrument is disclosed. The instrument includes a handle portion, a body portion extending distally from the handle portion and defining a first longitudinal axis and a loading unit. The loading unit includes a tool assembly, the loading adapted to be coupled to the body portion. The instrument also includes a sensor tube movably positioned within the body portion, the sensor tube adapted to engage the loading unit and a load switch coupled to a microcontroller. The load switch is adapted to be actuated by the sensor tube when the sensor tube is engaged by the loading unit being inserted into the body portion.

Claims

1. A surgical instrument configured for coupling with a plurality of loading unit types, the surgical instrument comprising:

a handle portion;

a body portion coupled to the handle portion;

a sensor tube movably disposed within the body portion, the sensor tube configured to engage a loading unit, wherein the sensor tube includes a contact supported thereon; and

a potentiometer disposed within the body portion and electrically and slidably coupled to the contact, wherein the potentiometer is configured to output a sensor signal corresponding to a predetermined distance traveled by the contact relative to the potentiometer upon engagement of a loading unit with the sensor tube.

2. The surgical instrument according to claim 1, further comprising a microcontroller coupled to the potentiometer and configured to determine a type of a loading unit engaged with the body portion based on the sensor signal.

3. The surgical instrument according to claim 2, wherein the potentiometer is configured to transmit the sensor signal to the microcontroller.

4. The surgical instrument according to claim 2, wherein the microcontroller is configured to adjust at least one operating parameter of the surgical instrument based on a type of a loading unit engaged with the body portion.

5. The surgical instrument according to claim 4, wherein the at least one operating parameter is selected from the group consisting of firing stroke length, firing speed, and degree of articulation of a loading unit.

6. A surgical instrument, comprising:

a handle portion;

a body portion coupled to the handle portion, the body portion having a distal portion configured to releasably engage a plurality of types of loading units;

a sensor tube including a magnetic member, the sensor tube being movable relative to the body portion and configured to engage a plurality of types of loading units; and

a magnetic sensor disposed about the magnetic member and configured to be actuated by the magnetic member when the sensor tube is engaged by a loading unit, wherein upon actuation, the magnetic sensor outputs a sensor signal reflective of the sensor tube being engaged with a loading unit.

7. The surgical instrument according to claim 6, wherein the magnetic sensor is linear variable differential transducer including a transformer disposed about the sensor tube.

8. The surgical instrument according to claim 7, wherein the transformer includes a plurality of coils disposed about the sensor tube.

9. The surgical instrument according to claim 6, further comprising a microcontroller configured to determine a type of a loading unit engaged with the body portion based on the sensor signal.

10. The surgical instrument according to claim 9, wherein upon actuation, the magnetic sensor signals the microcontroller to activate the surgical instrument.

11. The surgical instrument according to claim 10, wherein the sensor tube is engageable only by a loading unit including an articulating tool assembly.

12. The surgical instrument according to claim 11, further including an articulation mechanism configured to articulate an articulating tool assembly.

13. The surgical instrument according to claim 12, wherein upon engagement by a loading unit including an articulating tool assembly, the microcontroller enables the articulation mechanism.

14. The surgical instrument according to claim 6, wherein the sensor signal corresponds to a predetermined distance traveled by the magnetic member relative to the magnetic sensor upon engagement of a loading unit with the sensor tube.

15. A surgical instrument, comprising:

a handle portion;

a body portion coupled to the handle portion, the body portion having a distal portion configured to releasably engage a plurality of loading unit types;

a sensor tube including a magnetic member disposed within the body portion, the sensor tube being configured to engage a plurality of loading unit types, wherein the sensor tube moves a predetermined distance in response to engaging a loading unit; and

a transformer disposed about the sensor tube, wherein the transformer is configured to generate a sensor signal corresponding to a predetermined distance the sensor tube is displaced by a loading unit.

16. The surgical instrument according to claim 15, wherein the transformer includes a plurality of coils disposed about the sensor tube.

17. The surgical instrument according to claim 16, wherein the plurality of coils is connected in reverse series.

18. The surgical instrument according to 15, further including a microcontroller configured to determine a type of a loading unit engaged with the body portion based on the sensor signal.