Seam clamp for solar panel and rooftop objects

• US 9,011,034 B2
• Filed: 03/10/2013
• Issued: 04/21/2015
• Est. Priority Date: 03/10/2013
• Status: Active Grant

• Current Assignee: Gregory A. Header
• Original Assignee: Sunmodo Corporation
• Inventors: Liu, Jun, Schrock, Clifford
• Primary Examiner(s): MACARTHUR, VICTOR L
• Application Number:
  US13/792,129
• Publication Number:
  US 20140341645A1
• Time in Patent Office: 772 Days
• Field of Search: 403/256, 403/258, 403/262, 403/264, 403373-3743, 403/381, 521/733, 525/43, 136/244, 126/623
• US Class Current: 403/256
• CPC Class Codes: F16B 2/065 using screw-thread elements F16B2/08 - F16B2/12 take precedence
• CPC Class Codes: F16B 2/12 using sliding jaws
• CPC Class Codes: F16B 2200/30 Dovetail-like connections
• CPC Class Codes: F16B 2200/40 Clamping arrangements where clamping parts are received in recesses of elements to be connected
• CPC Class Codes: F24S 2025/6007 by using form-fitting connection means, e.g. tongue and groove
• CPC Class Codes: F24S 25/00 Arrangement of stationary mountings or supports for solar heat collector modules
• CPC Class Codes: F24S 25/33 forming substantially planar assemblies, e.g. of coplanar or stacked profiles
• CPC Class Codes: F24S 25/615 for fixing to protruding parts of buildings, e.g. to corrugations or to standing seams
• CPC Class Codes: F24S 25/636 clamping by screw-threaded elements
• CPC Class Codes: F24S 25/65 for coupling adjacent supporting elements, e.g. for connecting profiles together
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02E 10/47 Mountings or tracking
• CPC Class Codes: Y10T 403/5773 Interfitting
• CPC Class Codes: Y10T 403/7067 Threaded actuator

Abstract

Disclosed is a seam clamp for securing equipment, such as solar PV panels, to standing roofs. The seam clamp includes an outer clamp member, an outer support member, and an inner clamp member. The inner clamp member and outer clamp member both include a clamping jaw projecting inward toward each other. The inner clamping member movably attached to the outer support member allowing the clamping jaws to engage and secure a standing seam. For ease of assembly, the outer clamp member and outer support member are slideably engaged and can be optionally captively slideably engaged. The seam clamp can be configured to accommodate different standing seam shapes by substituting alternative outer clamp members.

Claims

1. An apparatus, comprising:

a first outer member including a first side portion and a first plurality of portions that extend in a first direction from said first side portion, wherein said first plurality of portions comprises;

a first top portion;

a first jaw clamp element configured with a first set of projections; and

a shelf portion located between said first top portion and said first jaw clamp element;

a second outer member including a second side portion and a second top portion extending from said second side portion in a second direction that is substantially opposite to said first direction;

a tongue and groove arrangement for moveably engaging, in a third direction substantially orthogonal to said first direction, said first top portion with said second top portion;

an inner member including a third side portion and a second plurality of portions that extend in said second direction from said third side portion, wherein said second plurality of portions comprises;

a third top portion movably located between said first top portion and said shelf portion; and

a second jaw clamp element configured with a second set of projections facing said first set of projections; and

a fastener configured to effect movement of said third side portion toward and away from said second side portion.

2. The apparatus of claim 1, wherein said first plurality of portions extend substantially orthogonally in said first direction.

3. The apparatus of claim 1, wherein said shelf portion is the only shelf portion of said first plurality of portions.

4. The apparatus of claim 1, wherein said second top portion extends substantially orthogonally from said second side portion.

5. The apparatus of claim 1, wherein said first top portion and said second top portion are in direct contact.

6. The apparatus of claim 1, wherein said tongue is located in one of said first top portion or said second top portion and wherein said groove is located in the one of said first top portion or said second top portion in which said tongue is not located.

7. The apparatus of claim 1, wherein said second direction is substantially orthogonal to said third side portion, wherein said second plurality of portions extend in said second direction from said third side portion.

8. The apparatus of claim 1, wherein said third top portion is in direct contact with said first top portion and said shelf portion.

9. The apparatus of claim 1, wherein both of said first set of projections and said second set of projections comprise peaks and valleys.

10. The apparatus of claim 1, wherein said second set of projections are the only projections on said second jaw clamp.

11. The apparatus of claim 10, wherein said first direction is substantially orthogonal to said first side portion.

12. The apparatus of claim 10, wherein said second direction is substantially orthogonal to said second side portion, wherein said third direction substantially orthogonal to said first direction and said second direction.

13. The apparatus of claim 10, wherein said tongue is located in one of said first top portion or said second top portion and wherein said groove is located in the one of said first top portion or said second top portion in which said tongue is not located.

14. The apparatus of claim 10, wherein said fastener comprises a through hole in said second side portion, a threaded hole in said third side portion, and a head and a shaft extending from said head to a terminal end, wherein said shaft has a non-threaded portion proximate to said head and a threaded portion proximate to said terminal end, wherein said shaft extends through said through-hole such that only said non-threaded portion is within said through-hole and wherein said threaded portion is threaded into said threaded hole, and a retainer fixedly attached between said second between said non-threaded portion and said threaded portion to fix said head next to said second side portion.

15. The apparatus of claim 10, wherein said projections have peaks and valleys.

16. An apparatus, comprising:

a first outer member comprising;

a first side portion with a first end and a second end;

a first top portion that extends in a first direction from said first end;

a first jaw clamp element that extends from said second end and is configured with first projections substantially facing said first direction; and

a shelf portion between said first end and said second end, wherein said shelf portion extends from said first side portion in said first direction;

a second outer member comprising;

a second side portion having a third end and a fourth end; and

a second top portion that extends in a second direction from said third end, wherein said first direction is opposite to said second direction;

a tongue and groove arrangement for moveably engaging, in a third direction other than said first direction and said second direction, said first top portion with said second top portion;

an inner member comprising;

a third side portion having as fifth end, a sixth end;

a third top portion that extends away from said fifth end in said second direction; and

a second jaw clamp element at said sixth end and configured a second set of projections, wherein said second set of projections are entirely and substantially facing only in said second direction; and

a fastener configured to effect movement of said third side portion toward and away from said second side portion,

wherein said third top portion is in contact with and is slidably located between said first top portion and said shelf portion, wherein said first projections face said second projections.

17. An apparatus, comprising:

a first outer member including a first side portion and a first plurality of portions that extend substantially orthogonally in a first direction from said first side portion, wherein said first plurality of portions comprises;

a first top portion;

a first jaw clamp element configured with a first set of projections; and

only one shelf portion located between said first top portion and said first jaw clamp element;

a second outer member including a second side portion and a second top portion extending substantially orthogonally from said second side portion in a second direction that is substantially opposite to said first direction, wherein said first top portion and said second top portion are in direct contact;

a tongue and groove arrangement for moveably engaging, in a third direction substantially orthogonal to said first direction, said first top portion with said second top portion, wherein said tongue is located in one of said first top portion or said second top portion and wherein said groove is located in the one of said first top portion or said second top portion in which said tongue is not located;

an inner member including a third side portion and a second plurality of portions that extend substantially orthogonally in said second direction from said third side portion, wherein said second plurality of portions comprises;

a third top portion movably located between, and in direct contact with, said first top portion and said shelf portion; and

a second jaw clamp element configured with a second set of projections, wherein said second set of projections are the only projections on said second jaw clamp and all of the projections of said second set of projections face said first set of projections; and

a fastener configured to effect movement of said third side portion toward and away from said second side portion.

18. An apparatus, comprising:

a first outer member (304) comprising;

a first side portion (310) with a first end and a second end;

a first top portion (312) that extends in a first direction from said first end, wherein said first direction is not parallel with said first side portion;

a first jaw clamp element (314) that extends from said second end and is configured with first projections substantially facing said first direction; and

a shelf portion (316) between said first end and said second end, wherein said shelf portion extends from said first site portion in said first direction;

a second outer member (308) comprising

a second side portion (324) having a third end and a fourth end; and

a second top portion (326) that extends in a second direction from said third end, wherein said second direction is not parallel with said second side portion, wherein said first direction is opposite to said second direction;

a tongue and groove arrangement (342, 344) for moveably engaging, in a third direction substantially orthogonal to said first direction and said second direction, said first top portion with said second top portion, wherein said tongue is located in one of said first top portion or said second top portion and wherein said groove is located in the one of said first top portion or said second top portion in which said tongue is not located;

an inner member (306) comprising;

a third side portion (318) having a fifth end, a sixth end;

a third top portion (320) that extends away from said fifth end in said second direction; and

a second jaw clamp element (322) at said sixth end and configured with only one set of projections, wherein said one set of projections are substantially facing only in said second direction; and

a fastener (328) configured to effect movement of said third side portion toward and away from said second side portion,

wherein said third top portion (320) is in contact with and is slidably located between said first top portion (312) and said shelf portion (316) and wherein-said first projections of said first jaw clamp element (314) face said one set of projections of said second jaw clamp element (322).