Remotely actuated pilot valve, system and method

• US 9,011,140 B2
• Filed: 01/30/2009
• Issued: 04/21/2015
• Est. Priority Date: 02/01/2008
• Status: Active Grant

• Current Assignee: BASO Gas Products LLC
• Original Assignee: BASO Gas Products LLC
• Inventors: Carlson, Brent J.
• Primary Examiner(s): PEREIRO, JORGE ANDRES
• Application Number:
  US12/865,172
• Publication Number:
  US 20110003258A1
• Time in Patent Office: 2,272 Days
• Field of Search: 431/2, 431 12- 15, 431/18, 431/27, 431/42, 431/45, 431/47, 431/49, 431/51, 431/52, 431/54, 431/60, 431/72, 431/81, 251/30.04, 251/129.15
• US Class Current: 431/52
• CPC Class Codes: F23N 2227/24 the pilot burner not burning continuously
• CPC Class Codes: F23N 2235/14 electromagnetically operated
• CPC Class Codes: F23N 5/102 using electronic means

Abstract

A remotely actuated pilot gas valve includes safe lighting and complete shutoff capabilities in the event that the flame that is heating a thermocouple is extinguished. The invention provides for a heater system that utilizes such a pilot gas valve as well as a method whereby the pilot gas valve used in such a system can be remotely and electronically actuated when required. Remote actuation is accomplished by use of a solenoid that is incorporated within the valve design and which is controlled by a remote operator.

Claims

1. A gas pilot valve that is remotely actuated via a wireless electromagnetic signal that is transmitted from an antenna, the valve comprising:

a gas in port;

a gas out port;

a pilot burner gas out port;

an electronically actuable solenoid, the solenoid comprising electromagnetic windings that are functionally adapted to create an electromagnetic field within the solenoid when the solenoid is electrically actuated via the wireless electromagnetic signal, and the solenoid further comprising a spring-loaded push pin and a spring that is used with the push pin, the push pin spring being disposed fully within the solenoid and further disposed to urge the push pin upwardly, the solenoid further comprising a spring-loaded push pin having an uppermost end that extends above the solenoid for manually actuated resetting of the seal via the uppermost end of the push pin;

a seal, the seal being normally held in a first position where gas flows from the gas in port to the gas out port; and

means for remotely actuating the solenoid via either the wireless electromagnetic signal when the signal is received by an antenna or manually such that the push pin is urged downwardly by the actuated solenoid to reset the seal to the first position after the seal is in a second position where gas is prevented from flowing from the gas in port to the gas out port.

2. The pilot valve of claim 1 wherein the solenoid further comprises:

a plate;

an electromagnet, the electromagnet maintaining the plate in contact with the electromagnet when current flow through the electromagnet is maintained;

a spring-bias means for urging the plate away from the electromagnet; and

a connector, the connector comprising a first end connected to the plate and a second end connected to the seal.

3. The pilot valve of claim 1 wherein the means for remotely actuating the solenoid further comprises a programmable logic controller, the controller being electronically connected to the gas valve solenoid.

4. The pilot valve of claim 3 wherein the means for remotely actuating the solenoid via a wireless electromagnetic signal further comprises:

an electromagnetic signal receiver that is electronically connected to an antenna; and

an electromagnetic signal transmitter that is electronically connected to an antenna;

wherein the receiver and the transmitter are electronically connected to the PLC for controlling the remote actuation of the solenoid via the wireless electromagnetic signal that is transmitted and received by the antennas.

5. The pilot valve of claim 1 wherein the valve is configured as an interrupt-type valve.

6. The pilot valve of claim 1 wherein the valve is configured as a non-interrupt-type valve.

7. A gas heater system that uses the pilot valve of claim 1 comprising:

a gas supply line;

a thermocouple and a thermocouple lead;

a manually actuated reset button; and

a gas heater array, the gas heater array being connected to the gas out port of the valve and the gas heater array being placed in proximity to the pilot burner and the thermocouple.

8. The system of claim 7 wherein the means for remotely actuating the solenoid further comprises a programmable logic controller, the controller being electronically connected to the gas valve solenoid.

9. The system of claim 8 wherein the means for remotely actuating the solenoid further comprises:

an electromagnetic signal receiver; and

an electromagnetic signal transmitter;

wherein the receiver and the transmitter are electronically connected to the PLC for controlling the remote actuation of the solenoid via the wireless electromagnetic signal.

10. A method for remotely actuating the gas pilot valve in the system of claim 9 comprising the steps of:

processing a first signal to reignite the heater array;

waiting a sufficient time to allow the heater array to read a sustainable heat level; and

processing a second signal to reset the gas pilot valve.

11. A method for remotely actuating the pilot valve of claim 1 the method comprising the steps of:

providing a programmable logic controller as the means for remotely actuating the solenoid;

electronically connecting the controller to the solenoid;

providing an electromagnetic receiver;

providing an electromagnetic transmitter;

electronically connecting the receiver and the transmitter to the programmable logic controller;

electronically controlling the remote actuation of the solenoid via the wireless electromagnetic signal; and

actuating the controller to reset the seal in accordance with a pre-programmed scheme.

12. The method of claim 11 further comprising the steps of:

providing the spring-loaded push pin with an uppermost end extending above the solenoid for manually resetting the seal; and

manually resetting the seal via the uppermost end of the push pin.

13. A gas pilot valve that is remotely actuated via a signal from a telephone land line comprising:

a gas in port;

a gas out port;

a pilot burner gas out port;

an electronically actuable solenoid, the solenoid comprising electromagnetic windings that are functionally adapted to create an electromagnetic field within the solenoid when the solenoid is electrically actuated via the signal from the telephone land line, and the solenoid further comprising a spring-loaded push pin and a spring that is used with the push pin, the push pin spring being disposed fully within the solenoid and further disposed to urge the push pin upwardly;

a seal, the seal being normally held in a first position where gas flows from the gas in port to the gas out port; and

means for remotely actuating the solenoid via the telephone land line signal such that the push pin is urged downwardly by the actuated solenoid to reset the seal to the first position after the seal is in a second position where gas is prevented from flowing from the gas in port to the gas out port.