Force transmission arrangement for auto-injector

• US 9,011,387 B2
• Filed: 02/16/2011
• Issued: 04/21/2015
• Est. Priority Date: 02/22/2010
• Status: Active Grant

• Current Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Original Assignee: Sanofi-Aventis Deutschland GmbH (Sanofi )
• Inventors: Ekman, Matthew, Barrow-Williams, Timothy Donald, Kemp, Thomas Mark
• Primary Examiner(s): VU, QUYNH-NHU HOANG
• Application Number:
  US13/580,146
• Publication Number:
  US 20130204195A1
• Time in Patent Office: 1,525 Days
• Field of Search: 604/187, 604/192, 604/197, 604/220, 604/228
• US Class Current: 604/197
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/208 Release is possible only when device is pushed against the skin, e.g. using a trigger which is blocked or inactive when the device is not pushed against the skin
• CPC Class Codes: A61M 2005/2086 having piston damping means, e.g. axially or rotationally acting retarders
• CPC Class Codes: A61M 2005/2418 comprising means for damping shocks on ampoule
• CPC Class Codes: A61M 2005/3103 Leak prevention means for distal end of syringes, i.e. syringe end for mounting a needle
• CPC Class Codes: A61M 2005/3152 including gearings to multiply or attenuate the piston displacing force
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/583 by visual feedback
• CPC Class Codes: A61M 5/20 Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically A61M5/142 , A61M5/46 take precedence; hypodermic projectiles F42B12/54
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/315 Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
• CPC Class Codes: A61M 5/3158 performed by axially moving actuator operated by user, e.g. an injection button
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
• CPC Class Codes: A61M 5/46 having means for controlling depth of insertion
• CPC Class Codes: A61M 5/482 Varying injection pressure, e.g. by varying speed of injection
• CPC Class Codes: A61M 5/484 Regulating injection pressure

Abstract

The invention relates to a transmission arrangement for controlling a force of a translation, the transmission arrangement comprising a drive collar (13) connectable to a translative drive means (11) and prevented from rotating with respect to a ground (12) of the drive means (11), a flange face of the drive collar (13) bearing against a mating flange face of a friction collar (20), the friction collar (20) slidable in longitudinal direction and rotationally constrained by engagement in a cam track (12.3), another flange face of the friction collar (20) bearing against a mating flange face of a plunger (8), the plunger (8) slidable in longitudinal direction and prevented from rotating.

Claims

1. Transmission arrangement for controlling a force of a translation of a plunger of an injection device, the transmission arrangement comprising a drive collar connected to a translative drive means and prevented from rotating with respect to a ground of the drive means, a flange face of the drive collar bearing against a mating flange face of a friction collar, the friction collar slidable in longitudinal direction and rotationally constrained by engagement in a cam track comprising at least one section having a non-zero pitch angle, another flange face of the friction collar bearing against a mating flange face of a plunger, the plunger slidable in longitudinal direction and prevented from rotating.

2. Transmission arrangement according to claim 1, characterized in that the drive means is a compression spring arranged on a shaft of a grounding member, wherein the drive collar and the friction collar are arranged in series with the compression spring on the shaft, wherein the cam track is arranged in the shaft and wherein a cam follower for engaging in the cam track is arranged at the friction collar.

3. Transmission arrangement according to claim 1, characterized in that a pitch angle of the cam track is varied over its length.

4. Transmission arrangement according to claim 1, characterized in that the cam track comprises at least one straight, longitudinal section.

5. Transmission arrangement according to claim 2, characterized in that the plunger comprises at least a hollow portion arranged for fitting onto the shaft.

6. Transmission arrangement according to claim 5, characterized in that the plunger comprises a cam follower for engaging in one of the straight, longitudinal sections of the cam track.

7. Transmission arrangement according to claim 1, characterized in that the mating faces on the friction collar and the plunger are profiled so as to increase or reduce a distance traveled by the plunger relative to the motion of the drive collar by modifying an overall length of the drive collar, friction collar and plunger when the friction collar is rotated.

8. Auto-injector for administering a dose of a liquid medicament (M), the auto-injector having a distal end (P) and a proximal end (D) with an orifice intended to be applied against an injection site and comprising:

an elongate housing arranged to contain a syringe with a hollow needle and a stopper for sealing the syringe and displacing the medicament (M), wherein the syringe (5) is slidably arranged with respect to the housing,

a drive means capable of, upon activation;

pushing the needle from a retracted position into an advanced position through the orifice and past the proximal end (P), and

operating the syringe to supply the dose of medicament (M), and

activating means arranged to lock the drive means in a pressurized state prior to manual operation and capable of, upon manual operation, releasing the drive means for injection, characterized in that a transmission arrangement according to claim 1 is arranged between the drive means and the syringe or the stopper.

9. Auto-injector according to claim 8, characterized in that an intermediary component is arranged for transmitting translation of the plunger to the syringe for advancing the syringe and the needle and wherein the intermediary component is arranged to be decoupled from the syringe and to couple the translation to the stopper when the needle reaches a defined injection depth.

10. Auto-injector according to claim 8, characterized in that a shroud is arranged at least partially inside the housing, the shroud slidable in longitudinal direction between at least a retracted position, in which the needle is exposable and an advanced position, in which the needle is covered by the shroud, wherein the shroud is arranged to be locked in the retracted position prior to manual operation of the activation means and wherein the shroud is arranged to be pushed towards the advanced position by a syringe spring when the drive means has been released.

11. Auto-injector according to claim 9, characterized in that the shroud is slidable from the retracted position in distal direction (D) into an unlocking position by a small distance against the bias of at least one flexural element, wherein interlocking means are arranged to allow the activating means to be operated only, when the shroud is in the unlocking position, wherein the interlocking means are arranged to prevent the activating means from being operated otherwise.

12. Auto-injector according to claim 10, characterized in that a protective needle shield is attachable to the needle in a manner to partially protrude beyond the proximal end of the shroud through the orifice with the needle in its advanced position, wherein a syringe carrier is arranged inside the shroud for holding the syringe, the syringe carrier slidable with respect to the shroud, wherein the syringe carrier comprises at least one resilient snap for lacking it to the shroud in order to prevent relative axial motion, wherein the snap is arranged to be supportable from inside by the protective needle shield when attached to the needle in order to remain engaged with the shroud and wherein the snap is inwardly biased to disengage from the shroud without support from inside in a manner to automatically disengage upon removal of the protective needle shield thus allowing the syringe and needle to be refracted into the retracted position under load of the syringe spring.

13. Auto-injector according to claim 10, characterized in that at least one resilient latch is arranged at the shroud for engaging in a respective recess of the housing when the shroud is translated into its advanced position.

14. Auto-injector according to claim 11, characterized in that at least one snap arm is distally arranged at the drive collar in a manner to be engageable behind a shoulder on the grounding member in order to prevent expansion of the drive means, the snap arm disengageable from the shoulder by being pushed outward by a respective resilient extension of a trigger button, the resilient extension arranged to be flexed outward by pushing the trigger button in proximal direction (P) thereby moving the resilient extension along a tapering surface of the grounding member, wherein the shroud is arranged to prevent at least one of the resilient extensions from flexing outwards when in the retracted position and wherein at least one distal recess is arranged in the shroud for allowing a respective resilient extension to be flexed outwards when the shroud is in its unlocking position.

15. Auto-injector according to claim 10, characterized in that the syringe spring bears against a shoulder in the shroud arranged between a distal portion and a proximal portion and against a rear flange of the syringe carrier.