Provisional tibial prosthesis system

• US 9,011,459 B2
• Filed: 10/25/2013
• Issued: 04/21/2015
• Est. Priority Date: 12/17/2010
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Claypool, Jody, Stump, Steven
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US14/063,032
• Publication Number:
  US 20140052269A1
• Time in Patent Office: 543 Days
• Field of Search: 606/102, 623/20.15, 623/20.28, 623/20.32, 623/20.25
• US Class Current: 606/102
• CPC Class Codes: A61B 5/1036 Measuring load distribution, e.g. podologic studies
• CPC Class Codes: A61F 2/30734 Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
• CPC Class Codes: A61F 2/3868 with sliding tibial bearing
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2/461 of knees
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/3042 with a pin cooperating with a helical groove
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30599 stackable

Abstract

The present disclosure provides a provisional tibial prosthesis system for a set of prosthetic knee joints for implantation in a natural knee, the provisional tibial prosthesis system including a bearing component and a bearing support, the spacing of the bearing component from the bearing support is adjustable to allow for representation of a variety of different sized final tibial prostheses. In this system, only one provisional bearing component corresponding to each level of constraint is needed and shims are used to adjust the spacing of the bearing component from the bearing support. The shims are slidably insertable between the bearing component and the bearing support in an anterior/posterior direction to allow for adjustment of the spacing of the bearing component from the bearing support. The number of provisional components needed during knee surgery is reduced and adjustment of the system only requires the knee join to be distracted by a distance equal to the height of a particular shim.

Claims

1. A tibial prosthesis system for implantation on a resected surface of a proximal tibia, the tibial prosthesis system comprising:

a bearing component having a superior articulating surface and an inferior surface;

a base component having a superior surface and an inferior surface; and

a shim component configured to be removably received between the inferior surface of the bearing component and the superior surface of the base component by inserting the shim component in a first direction, wherein the shim component is restrained from movement in a second direction substantially perpendicular to the first direction once the shim component engages with at least one of the bearing component and the base component.

2. The tibial prosthesis system of claim 1, wherein the first direction is an anterior/posterior direction and the second direction is a medial/lateral direction.

3. The tibial prosthesis system of claim 1, wherein the shim component includes one or more tapering walls on an end of the shim component to guide insertion of the shim component in the first direction.

4. The tibial prosthesis system of claim 3, wherein the one or more tapering walls are on a posterior end of the shim component to guide insertion of the shim component in the first direction and to separate the bearing component from the base component by a proximal/distal distance equal to a proximal/distal height of the shim component, and the first direction is an anterior/posterior direction.

5. The tibial prosthesis system of claim 1, further comprising:

a shim handling instrument configured to releasably secure the shim component to aid in inserting and removing the shim component from between the bearing component and the base component.

6. The tibial prosthesis system of claim 5, wherein the shim handling instrument includes one or more features configured to engage with features formed on an end of the shim component.

7. The tibial prosthesis system of claim 6, wherein the shim handling instrument includes a tooth configured to releasably lock the shim handling instrument to the shim component, and a release button configured to disengage the tooth from the shim component.

8. The tibial prosthesis system of claim 1, further comprising:

a tibial baseplate having a bone contacting surface and an opposing baseplate superior surface, wherein the base component is secured to the tibial baseplate.

9. The tibial prosthesis system of claim 1, wherein the tibial prosthesis system further comprises at least one of a first lock and a second lock for locking the bearing component to the base component in a proximal/distal direction, whereby significant relative movement between the bearing component and the base component in the proximal/distal direction is prevented.

10. The tibial prosthesis system of claim 9, wherein the base component comprises a protrusion extending from the superior surface of the base component and an indentation formed between the protrusion and the superior surface, the first lock including rails on a superior surface of the shim configured to engage with slots on the inferior surface of the bearing component, and the second lock comprising a notch formed on a posterior side of the shim configured to engage with the indentation on the base component.

11. The tibial prosthesis system of claim 9, wherein the tibial prosthesis system further comprises a third lock, wherein when the bearing component is attached to the base component, the third lock locks the tibial bearing component to the base component in a medial/lateral direction and an anterior/posterior direction, whereby significant relative movement between the bearing component and the base component in the medial/lateral direction and the anterior/posterior direction is prevented.

12. The tibial prosthesis system of claim 11, wherein the third lock comprises a protrusion extending from the superior surface of the base component and a cavity formed in the bearing component.

13. The tibial prosthesis system of claim 12, wherein the third lock further comprises one or more nub cavities in the bearing component configured to engage with one or more nubs extending from the protrusion of the base component.

14. A tibial prosthesis system, comprising:

a bearing component having a superior articulating surface and an inferior surface;

a base component having a superior surface and an inferior surface; and

a plurality of shim components including shim components having different heights relative to each other, each shim component configured to be removably received between the inferior surface of the bearing component and the superior surface of the base component by inserting the shim component in a first direction, wherein each of the shim components is restrained from movement in a second direction substantially perpendicular to the first direction once the shim component engages with at least one of the bearing component and the base component.

15. The tibial prosthesis system of claim 14, wherein the plurality of shim components includes at least a first shim component having a first shim height in a proximal/distal direction and a second shim component having a second shim height in a proximal/distal direction different than the first shim height.

16. The tibial prosthesis system of claim 15, wherein the first shim component and the second shim component are insertable between the bearing component and the base component such that the bearing component and the base component are separated by a distance equal to a sum of the first shim height and the second shim height.

17. The tibial prosthesis system of claim 15, wherein a selection of the first shim component or the second shim component for use with the bearing component and the base component includes a determination of which of the first shim component or the second shim component creates a proper spacing between the bearing component and the base component when the bearing component and the base component are positioned on a resected surface of a proximal tibia.

18. A method of performing a surgical procedure on a portion of a knee joint, the method comprising:

implanting a tibial prosthesis on a resected tibia, the tibial prosthesis including a bearing component and a base component;

inserting a first shim component in a first direction between the bearing component and the base component, the first shim component being restrained from movement in a second direction substantially perpendicular to the first direction once the first shim component engages with at least one of the bearing component and the base component, whereby the bearing component and the base component are spaced apart by a proximal/distal distance equal to a first shim height of the first shim component;

performing range of motion testing to verify proper sizing of the tibial prosthesis; and

when the testing indicates that the tibial prosthesis is not properly sized,

inserting a second shim component in the first direction between the bearing component and the base component, the second shim component being restrained from movement in the second direction.

19. The method of claim 18, further comprising:

prior to inserting the second shim component between the bearing component and the base component, removing the first shim component from between the base component and the bearing component, wherein the second shim component has a second shim height different than the first shim height, and the bearing component and the base component are spaced apart by a proximal/distal distance equal to the second shim height, after inserting the second shim component.

20. The method of claim 18, wherein the second shim component has a second shim height, and the bearing component and the base component are spaced apart by a proximal/distal distance equal to a sum of the first shim height and the second shim height.

21. The method of claim 18, wherein the first direction is an anterior/posterior direction and the second direction is a medial/lateral direction.

22. The method of claim 18, wherein the tibial prosthesis includes a baseplate having a bone contacting surface and an opposing superior surface, and the base component is secured to the baseplate.

23. The method of claim 18, wherein inserting the first shim component between the bearing component and the base component prevents significant relative movement between the bearing component and the base component in the proximal/distal direction.