Power supply device

• US 9,013,150 B2
• Filed: 07/27/2012
• Issued: 04/21/2015
• Est. Priority Date: 09/13/2011
• Status: Active Grant

• Current Assignee: Panasonic Intellectual Property Management Co., Ltd. (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Intellectual Property Management Co., Ltd. (Panasonic Holdings Corporation)
• Inventors: Asakawa, Koji, Watanabe, Kazunori
• Primary Examiner(s): Dinh, Paul
• Assistant Examiner(s): AISAKA, BRYCE M
• Application Number:
  US13/560,108
• Publication Number:
  US 20130063095A1
• Time in Patent Office: 998 Days
• Field of Search: 320/124
• US Class Current: 320/132
• CPC Class Codes: H02J 7/00716 in response to integrated charge or discharge current
• CPC Class Codes: H02J 7/007184 in response to battery voltage gradient
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage

Abstract

Provided is a power supply device integrally combined with an electrical device body including a motor, comprising a rechargeable battery for supplying power to the motor, a microcomputer for detecting a residual capacity and a battery voltage of the battery, and a switching element provided between the battery and the microcomputer. The microcomputer stops charging the battery when the detected residual capacity has become 100%, and when the detected value of the battery voltage has become lower than a peak value after the value of the battery voltage passes the peak value, making it possible to prevent overcharging of the battery. The microcomputer also controls to turn off the switching element to stop the power supply from the battery to the microcomputer when the residual capacity becomes less than a predetermined threshold value, making it possible to reduce power consumption.

Claims

1. A power supply device integrally combined with an electrical device body including a load, the power supply device comprising:

a rechargeable battery for supplying power to the load;

charge terminals electrically connected to the rechargeable battery;

a residual capacity detector supplied with power from the rechargeable battery for operation to detect a residual capacity of the rechargeable battery based on an amount of charged current to the rechargeable battery and an amount of discharged current from the rechargeable battery to the load;

a switch provided between the rechargeable battery and the residual capacity detector;

a battery voltage detector for detecting a value of battery voltage of the rechargeable battery;

a charge controller for stopping charging the rechargeable battery when the residual capacity detected by the residual capacity detector has become 100%, and when the value of the battery voltage detected by the battery voltage detector has become a value lower than a peak value after the value of the battery voltage passes the peak value; and

a power supply stop controller for controlling to turn off the switch to stop the power supply from the rechargeable battery to the residual capacity detector when the residual capacity detected by the residual capacity detector becomes less than a predetermined threshold value,

wherein the rechargeable battery has;

a charge characteristic that if charging of the rechargeable battery is started when the rechargeable battery has a residual capacity less than the predetermined threshold value, the rechargeable battery reaches a state of full charge when the value of the battery voltage of the rechargeable battery has become a value lower than a peak value after the value of the battery voltage passes the peak value; and

a charge characteristic that if the charging of the rechargeable battery is started when the rechargeable battery has a residual capacity equal to the predetermined threshold value or more, the rechargeable battery reaches the state of full charge before the value of the battery voltage of the rechargeable battery shows the peak value, and

wherein the charge controller does not change the value of the residual capacity to 100% until a predetermined time elapses after starting charging the rechargeable battery, even if the value of the battery voltage of the rechargeable battery has become a value lower than a peak value after the value of the battery voltage passes the peak value, and changes the value of the residual capacity to 100% and stops the charging of the rechargeable battery when the value of the battery voltage of the rechargeable battery has become a value lower than a peak value after the value of the battery voltage passes the peak value and the predetermined time elapses after the starting charging the rechargeable battery or thereafter.

2. The power supply device according to claim 1, further comprising:

a charge current detector for detecting a value of the charge current to the rechargeable battery and discharge current detector for detecting a value of the discharge current discharged from the rechargeable battery to the load,

wherein the residual capacity detector uses the value of the charge current detected by the charge current detector to calculate the amount of charged current to the rechargeable battery, and uses the value of the discharge current detected by the discharge current detector to calculate the amount of discharged current from the rechargeable battery to the load.

3. The power supply device according to claim 2,

wherein the rechargeable battery is a nickel metal hydride battery.

4. The power supply device according to claim 1, further comprising:

a charging state detector for determining whether the rechargeable battery is in a charging state where the rechargeable battery is charged with electric charge;

a discharging state determiner for determining whether the rechargeable battery is in a discharging state where electric charge is discharged from the rechargeable battery to the load; and

a timer for outputting time information,

wherein based on the determination of the charging state by the charging state determiner and the determination of the discharging state by the discharging state determiner, and based on the time information output from the timer, the residual capacity detector calculates a charge time, which is sum of time intervals during which the charging state determiner determines that the rechargeable battery is in the charging state, and also calculates a discharge time, which is sum of time intervals during which the discharging state determiner determines that the rechargeable battery is in the discharging state, and

wherein based on the calculated charge time and discharge time, the residual capacity detector calculates the amount of charged current to the rechargeable battery, and the amount of discharged current from the rechargeable battery to the load.

5. The power supply device according to claim 4,

wherein the rechargeable battery is a nickel metal hydride battery.

6. The power supply device according to claim 1,

wherein the rechargeable battery is a nickel metal hydride battery.