Thin seat flex rest composite cushion extension

• US 9,016,783 B2
• Filed: 01/24/2013
• Issued: 04/28/2015
• Est. Priority Date: 01/24/2013
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Line, Johnathan Andrew, Zhong, Harry, Jaranson, John W., Ferretti, Daniel, Compton, Grant A., VanNieulande, Kevin
• Primary Examiner(s): Allred, David E
• Application Number:
  US13/748,847
• Publication Number:
  US 20140203606A1
• Time in Patent Office: 824 Days
• Field of Search: 297/248.11, 297/337, 297/423.2, 297/312, 297/311
• US Class Current: 297/284.11
• CPC Class Codes: B60N 2/0224 Non-manual adjustments, e.g. with electrical operation
• CPC Class Codes: B60N 2/02246 Electric motors therefor
• CPC Class Codes: B60N 2/0284 Adjustable seat-cushion length B60N2/0224 takes precedence

Abstract

A vehicle seating assembly includes a seat defining a seating area and an actuation assembly. An elongate flexible member includes a first end pivotally coupled to the seat and a second end operably coupled with the actuation assembly. The elongate flexible member is pivotally moveable between raised and lowered positions and operable between a retracted position and an extended position. The elongate flexible member enlarges the effective seating area.

Claims

1. A vehicle seating assembly, comprising:

a seat coupled with a seatback;

an actuation assembly; and

a flexible sheet member having a first end fixedly coupled to an internal structure of the seat, an intermediate section supporting a forward portion of the seat, and a second end operably coupled with the actuation assembly to move the second end between a retracted position and an extended position that enlarges an effective seating area wherein the intermediate section is cantilevered forward from the first and second ends.

2. The vehicle seating assembly of claim 1, wherein the flexible sheet member includes first and second elongate flexible elements having a substantially planar cross-section.

3. The vehicle seating assembly of claim 1, wherein the flexible sheet member includes first and second elongate flexible elements having a substantially arcuate cross-section.

4. The vehicle seating assembly of claim 2, wherein the first and second elongate flexible elements are at least partially disposed in feeder channels disposed in the seat.

5. The vehicle seating assembly of claim 1, further comprising:

a seat frame of the seat, wherein the first end of the flexible sheet member couples with a forward portion of the seat frame.

6. The vehicle seating assembly of claim 1, wherein the actuation assembly includes one of a hydraulic cylinder and a pneumatic cylinder that is operable between a retracted position and an extended position corresponding to the retracted and extended positions of the flexible sheet member.

7. The vehicle seating assembly of claim 5, wherein the actuation assembly includes a roller extending across the seat base, and wherein at least a portion of the flexible sheet member is wrapped around the roller.

8. The vehicle seating assembly of claim 1, further comprising:

a coverstock; and

a cushion support disposed at least partially between the flexible sheet member and the coverstock.

9. A vehicle seat extension assembly, comprising:

a seat coupled with a seatback;

first and second elongate flexible elements having lower ends, upper ends fixedly coupled to the seat, and an intermediate section extending and cantilevering forward from the upper and lower ends; and

an actuation assembly operably coupled with the lower ends moving them forward enlarging a seating area of the seat with the intermediate section supporting a forward portion of the seat.

10. The vehicle seat extension assembly of claim 9, wherein the first and second elongate flexible elements are together at least partially encapsulated in a flexible sheet member that independently supports a forward portion of the seat.

11. The vehicle seat extension assembly of claim 9, wherein the actuation assembly includes a motor operably coupled with a roller, and wherein the first and second elongate flexible elements are at least partially wrapped on the roller.

12. The vehicle seat extension assembly of claim 9, wherein the first and second elongate flexible elements have an arcuate cross-section transverse to a length thereof.

13. The vehicle seat extension assembly of claim 9, wherein the first and second elongate flexible elements support a flexible sheet member, and wherein a rear portion of the flexible sheet member proximate the upper ends of the elongate flexible elements is narrower laterally than a forward portion of the flexible sheet member proximate the intermediate section of the elongate flexible elements for independently supporting a forward portion of the seat that is wider than side bolsters of the seat.

14. The vehicle seat extension assembly of claim 9, wherein the first and second elongate flexible elements are at least partially covered by a cushion support and a coverstock.

15. A seat extension assembly, comprising:

a seat defining a seating area and coupled with a seatback;

an actuation assembly having a roller; and

first and second elongate flexible elements having a top portion coupled to the seat and a bottom portion wrapped and unwrapped on the roller to move the first and second elongate flexible elements between rearward and forward positions by the actuation assembly to enlarge the seating area by an extendable intermediate portion curving forward between the top and bottom portions and supporting a forward cushion portion of the seat.

16. The seat extension assembly of claim 15, further comprising:

a coverstock disposed at least partially over the forward cushion portion of the seat, wherein the forward cushion portion is independently supported by the extendable intermediate portion of the first and second elongate flexible elements with the bottom portion translated to the forward position.

17. The seat extension assembly of claim 15, wherein the first and second elongate flexible elements are together at least partially encapsulated in a flexible sheet member that extends between the top and bottom portions thereof.

18. The seat extension assembly of claim 15, further comprising:

a third elongate flexible element, wherein the first elongate flexible element is disposed at an inboard position in the seat, the second elongate flexible element is disposed at an intermediate position in the seat, and the third elongate flexible element is disposed at an outboard position in the seat.

19. The seat extension assembly of claim 15, further comprising:

a coverstock that wraps around a substantial portion of the first and second elongate flexible elements.

20. The seat extension assembly of claim 15, wherein the actuation assembly includes a motor, and wherein the motor is configured to translate the bottom portion of the first and second elongate flexible elements between the forward and rearward positions.