Battery-powered hand-held ultrasonic surgical cautery cutting device

• US 9,017,355 B2
• Filed: 08/23/2011
• Issued: 04/28/2015
• Est. Priority Date: 12/03/2007
• Status: Active Grant

• Current Assignee: Covidien AG (Medtronic Plc)
• Original Assignee: Covidien AG (Medtronic Plc)
• Inventors: Smith, Kevin W., Bales, Thomas O. Jr., Palmer, Matthew A., Deville, Derek Dee
• Primary Examiner(s): SHI, KATHERINE MENGLIN
• Application Number:
  US13/215,971
• Publication Number:
  US 20120071796A1
• Time in Patent Office: 1,344 Days
• Field of Search: 601/1, 601/2, 604/22, 606/167, 606/169, 606/170, 606/32, 429/185, 429/187, 296/232
• US Class Current: 606/169
• CPC Class Codes: A61B 17/320092 with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw
• CPC Class Codes: A61B 2017/00353 one mechanical instrument performing multiple functions, e.g. cutting and grasping channel for multiple instruments A61B2017/3445; instrument channel A61B2017/22072; replaceable heads A61B2017/2931; suction A61M1/00
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320097 with stapling means

Abstract

A battery-powered, modular surgical device includes an electrically powered surgical instrument operable to surgically interface with human tissue and a handle assembly connected to the surgical instrument. The handle assembly has a removable hand grip and a handle body. The hand grip is shaped to permit handling of the surgical device by one hand of an operator, has an upper portion and a cordless internal battery assembly that powers the surgical instrument. The internal battery assembly has at least one energy storage cell. The handle body is operable to removably connect at least the upper portion of the hand grip thereto and create an aseptic seal around at least a portion of the hand grip when connected thereto and electrically couple the internal battery assembly of the hand grip to the surgical instrument and thereby power the surgical instrument for interfacing surgically with the human tissue.

Claims

1. A battery-powered, modular surgical device, comprising:

an elongated shaft having a distal end and a proximal end, the elongated shaft comprising an electrically powered surgical end effector at the distal end, the end effector operable to surgically interface with human tissue;

an instrument body connected to the proximal end of the elongated shaft, the instrument body having a hand grip dock comprising at least one electrical contact; and

a hand grip removably and matingly connected to the hand grip dock such that an aseptic seal is created between the hand grip and the instrument body by the non-threaded mated connection between the hand grip and the hand grip dock, wherein the aseptic seal substantially prevents ingress of contamination between the hand grip and the hand grip dock, the hand grip comprising;

a cordless internal battery assembly powering the end effector; and

at least one contact electrically coupling the internal battery assembly to the at least one electrical contact of the hand grip dock.

2. The surgical device according to claim 1, wherein:

the at least one electrical contact of the hand grip dock is a given number of electrical contacts;

the at least one contact of the hand grip is the given number of electrical hand grip contacts; and

at least a pair of the given number of electrical contacts electrically couples the hand grip dock to at least a pair of the hand grip contacts of the internal battery assembly.

3. The surgical device according to claim 1, wherein:

the at least one electrical contact of the hand grip dock is a given number of electrical contacts; and

the at least one contact of the hand grip is a plurality of electrical contacts corresponding in number to the given number and electrically coupling the internal battery assembly to the hand grip dock.

4. The surgical device according to claim 1, wherein the battery assembly comprises at least one energy storage cell.

5. The surgical device according to claim 1, wherein the battery assembly is rechargeable.

6. The surgical device according to claim 1, wherein the hand grip is shaped to permit handling of the surgical device by one hand of an operator.

7. The surgical device according to claim 1, wherein at least one of the elongated shaft, the instrument body, and the hand grip is disposable.

8. The surgical device according to claim 1, wherein the end effector is comprised of a surgical cautery and cutting end effector assembly.

9. The surgical device according to claim 8, wherein the surgical cautery and cutting end effector assembly is an ultrasonic surgical cautery and cutting end effector assembly.

10. The surgical device according to claim 8, wherein the surgical cautery and cutting end effector assembly is comprised of:

at least one pivoting jaw member; and

a cutting blade of an ultrasonic waveguide opposing the jaw member.

11. A battery-powered, modular surgical device, comprising:

an electrically powered surgical end effector assembly operable to surgically interfere with human tissue;

an instrument body connected to the surgical end effector assembly, the instrument body having a hand grip dock comprising a plurality of electrical contacts;

a hand grip comprising a plurality of contacts and a battery assembly operable to electrically power the surgical end effector, the hand grip being removably and matingly connected to the hand grip dock such that;

an aseptic seal is created between the hand grip and the instrument body by the non-threaded mated connection between the hand grip and the hand grip dock when the hand grip is attached to the hand grip dock to substantially prevent ingress of contamination between the hand grip and the hand grip dock; and

at least one of the plurality of contacts electrically couple the battery assembly to the at least one of the plurality of electrical contacts of the hand grip dock.

12. The surgical device according to claim 11, wherein the electrically powered surgical end effector assembly comprises:

an elongated shaft having a distal end and a proximal end; and

an electrically powered surgical end effector at the distal end of the elongated shaft.

13. The surgical device according to claim 11, wherein the battery assembly comprises at least one energy storage cell.

14. The surgical device according to claim 11, wherein the battery assembly is rechargeable.

15. The surgical device according to claim 11, wherein the hand grip is shaped to permit handling of the surgical device by one hand of an operator.

16. The surgical device according to claim 11, wherein at least one of the surgical end effector assembly, the instrument body, and the hand grip is disposable.

17. The surgical device according to claim 11, wherein the electrically powered surgical end effector assembly is comprised of a surgical cautery and cutting end effector assembly.

18. The surgical device according to claim 17, wherein the surgical cautery and cutting end effector assembly is an ultrasonic surgical cautery and cutting end effector assembly.

19. The surgical device according to claim 17, wherein the surgical cautery and cutting end effector assembly is comprised of:

at least one pivoting jaw member; and

a cutting blade of an ultrasonic waveguide opposing the jaw member.