Linear actuator

• US 9,017,419 B1
• Filed: 03/08/2013
• Issued: 04/28/2015
• Est. Priority Date: 03/09/2012
• Status: Active Grant

• Current Assignee: Ossur hf
• Original Assignee: Ossur hf
• Inventors: Landry, David, Andresson, Bjarni
• Primary Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US13/790,184
• Time in Patent Office: 781 Days
• Field of Search: 623/24, 623/39, 623/40, 623/50, 310/49.08, 310/49.09, 74/892.3, 74/892.8, 74/893.5
• US Class Current: 623/24
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: F16H 2025/2059 Superposing movement by two screws, e.g. with opposite thread direction telescopic screws with three screw members F16H25/2056
• CPC Class Codes: F16H 2025/2078 the rotor being integrated with the nut or screw body
• CPC Class Codes: F16H 25/20 Screw mechanisms with automatic reversal F16H25/12
• CPC Class Codes: H02K 7/06 Means for converting reciprocating motion into rotary motion or vice versa
• CPC Class Codes: Y10T 74/18576 including screw and nut
• CPC Class Codes: Y10T 74/18616 Single input, plural outputs
• CPC Class Codes: Y10T 74/18672 Plural screws in series [e.g., telescoping, etc.]

Abstract

Linear actuators that allow for improved self-locking properties without sacrificing axial response are provided. A linear actuator can have two screws extending from opposite ends of the actuator. The screws are joined by and threadably coupled to an elongate rotating nut. An elongate magnet is disposed around and coupled to the nut, and a stator including coils surrounds the magnet and nut. The magnet and nut are not axially fixed with respect to the stator. Rotation of the nut causes axial displacement of both screws, causing the screws to move closer together or farther apart. A pitch of the screw threads can be selected to enhance self-locking properties.

Claims

1. An actuator, comprising:

an electric motor comprising stator windings;

an elongate rotor, the rotor having an upper internally threaded portion and a lower internally threaded portion;

a first screw that extends along a longitudinal axis of the actuator, the first screw having a first externally threaded portion to operatively engage the upper internally threaded portion of the rotor;

a second screw that extends along the longitudinal axis of the actuator and is configured to move along the longitudinal axis relative to the motor, the second screw having a second externally threaded portion to operatively engage the lower internally threaded portion of the rotor, the first and second screws extending from opposite sides of the motor; and

an elongate magnet operatively coupled to the rotor and radially interposed between the first and second screws and the motor;

wherein the motor is disposed circumferentially about at least a portion of the rotor and first and second screws, the motor configured to axially displace one or both of the first and second screws via the magnet.

2. The actuator of claim 1, wherein a pitch of the first screw is different than a pitch of the second screw.

3. The actuator of claim 1, wherein the first screw is coupled to a stator fixture, the stator fixture coupled to the motor.

4. The actuator of claim 1, wherein the first screw is axially fixed with respect to the motor.

5. The actuator of claim 1, wherein a pitch of at least one of the first and second screws is configured to promote self-locking properties of the actuator.

6. The actuator of claim 1, wherein the magnet and rotor are not axially fixed with respect to the motor.

7. A device configured to be attached to a limb, comprising:

a first portion;

a second portion, the first and second portions pivotable relative to each other to simulate movement of a natural human joint; and

an actuator comprising;

an electric motor comprising stator windings;

an elongate rotor, the rotor having an upper internally threaded portion and a lower internally threaded portion;

a first screw that extends along a longitudinal axis of the actuator, the first screw having a first externally threaded portion to operatively engage the upper internally threaded portion of the rotor;

a second screw that extends along the longitudinal axis of the actuator and is configured to move along the longitudinal axis relative to the motor, the second screw having a second externally threaded portion to operatively engage the lower internally threaded portion of the rotor, the first and second screws extending from opposite sides of the motor; and

an elongate magnet operatively coupled to the rotor and radially interposed between the first and second screws and the motor, wherein the magnet is not axially fixed with respect to the motor;

wherein the motor is disposed circumferentially about at least a portion of the rotor and first and second screws, the motor configured to axially displace one or both of the first and second screws and the rotor via the magnet to adjust an angle between the first portion and the second portion.

8. The device of claim 7, wherein the first portion is a lower limb member.

9. The device of claim 7, wherein the second portion is a prosthetic foot.

10. The device of claim 7, wherein the natural human joint is a natural human ankle.

11. The device of claim 7, wherein the first and second screws have threads of different pitches.

12. The device of claim 7, wherein threads of at least one of the first and second screws are configured to enhance self-locking properties of the actuator.

13. The device of claim 7, wherein actuator is configured to selectively lock and unlock during desired phases of a user'"'"'s gait cycle.

14. The device of claim 13, wherein the actuator locks during stance.

15. The device of claim 13, wherein the actuator unlocks during swing.

16. The device of claim 7, wherein the first screw is axially fixed with respect to the motor.