Power converters with quasi-zero power consumption

• US 9,019,726 B2
• Filed: 07/13/2012
• Issued: 04/28/2015
• Est. Priority Date: 07/13/2012
• Status: Active Grant

• Current Assignee: MyPAQ Holdings Ltd. (Transpacific IP Group Limited)
• Original Assignee: Flextronics America LLC (Flextronics International Limited)
• Inventors: Telefus, Mark, Sharifipour, Bahman
• Primary Examiner(s): Zhang, Jue
• Application Number:
  US13/549,301
• Publication Number:
  US 20140016359A1
• Time in Patent Office: 1,019 Days
• Field of Search: 363 2112- 2118
• US Class Current: 363/21.12
• CPC Class Codes: H02J 9/005 using a power saving mode for copiers G03G15/5004
• CPC Class Codes: H02M 1/0035 using burst mode control
• CPC Class Codes: H02M 1/36 Means for starting or stopping converters
• CPC Class Codes: H02M 3/335 using semiconductor devices only
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power converter system, method and device powers a load when coupled to the load and draws a quasi-zero amount of power from the power supply when not coupled to the load. The power converter system maintains an output voltage such that the power converter system is able to properly “wake-up” when a load is coupled by intermittently operating the power converter for a preselected number of cycles when it is detected that the output voltage has fallen below a threshold level.

Claims

1. A power converter system for powering a load when coupled to the load and for drawing a quasi-zero amount of power when not coupled to the load, the system comprising:

a. a power supply for supplying an input power;

b. a power converter coupled with the power supply, wherein the power converter produces an output voltage from the input power; and

c. a wake-up element coupled to the power converter, wherein when the load is disconnected from the power converter and the output voltage drops below a threshold voltage, the wake-up element causes the power converter to recharge the output voltage to a predefined sleep voltage by causing the power converter to operate for a predetermined number of the switching signal cycles, wherein the predetermined number of switching signal cycles equals the number of cycles required to maximize the ratio of the time that the output voltage takes to drop to the threshold voltage versus the combined period of the predetermined number of switching signal cycles.

2. The system of claim 1, wherein the power converter is a switch mode power supply having a switching signal comprising one or more cycles, wherein the switching signal controls when input power is drawn from the power supply to produce the output voltage.

3. The system of claim 2, wherein the wake-up element causes the power converter to recharge the output voltage to the predefined sleep voltage by causing the power converter to operate until the wake-up element detects that the output voltage equals the predefined sleep voltage.

4. The system of claim 1, wherein the predefined sleep voltage equals the maximum operating voltage of the load and the threshold voltage equals the minimum operating voltage of the load.

5. The system of claim 1, wherein the predetermined number of switching signal cycles equals the number of cycles required to minimize the duty cycle of the power converter while keeping the output voltage above the threshold voltage.

6. The system of claim 1, wherein the predetermined number of switching signal cycles equals the minimum amount of cycles required to recharge the output voltage to the predefined sleep voltage.

7. The system of claim 1, wherein the power converter and the wake-up element are a part of a single integrated circuit.

8. A power converter device for powering a load when coupled to the load and for drawing a quasi-zero amount of power when not coupled to the load, the device comprising:

a. a power converter configured to produce an output voltage from an input power; and

b. a wake-up element coupled to the power converter, wherein when the load is disconnected from the power converter and the output voltage drops below a threshold voltage, the wake-up element causes the power converter to recharge the output voltage to a predefined sleep voltage by causing the power converter to operate for a predetermined number of the switching signal cycles, wherein the predetermined number of switching signal cycles equals the number of cycles required to maximize the ratio of the time that the output voltage takes to drop to the threshold voltage versus the combined period of the predetermined number of switching signal cycles.

9. The device of claim 8, wherein the power converter is a switch mode power supply having a switching signal comprising one or more cycles, wherein the switching signal controls when input power is drawn from the power supply to produce the output voltage.

10. The device of claim 9, wherein the wake-up element causes the power converter to recharge the output voltage to the predefined sleep voltage by causing the power converter to operate until the wake-up element detects that the output voltage equals the predefined sleep voltage.

11. The device of claim 8, wherein the predefined sleep voltage equals the maximum operating voltage of the load and the threshold voltage equals the minimum operating voltage of the load.

12. The device of claim 8, wherein the predetermined number of switching signal cycles equals the number of cycles required to minimize the duty cycle of the power converter while keeping the output voltage above the threshold voltage.

13. The device of claim 8, wherein the predetermined number of switching signal cycles equals the minimum amount of cycles required to recharge the output voltage to the predefined sleep voltage.

14. The device of claim 8, wherein the power converter and the wake-up element are a part of a single integrated circuit.

15. A method of powering a load with a power supply when coupled to the load and for drawing a quasi-zero amount of power from the power supply when not coupled to the load, the method comprising:

a. detecting if the load is coupled with a power converter with a wake-up element;

b. detecting an output voltage of the power converter with the wake-up element;

c. transmitting a recharge signal from the wake-up element to the power converter if the load is not coupled with the power converter and the output voltage is below a threshold voltage; and

d. recharging the output voltage to a predefined sleep voltage with the power converter upon receiving the recharge signal, wherein the recharging comprises operating the power converter for a predetermined number of the switching signal cycles, wherein the predetermined number of switching signal cycles equals the number of cycles required to maximize the ratio of the time that the output voltage takes to drop to the threshold voltage versus the combined period of the predetermined number of switching signal cycles.

16. The method of claim 15, wherein the power converter is a switch mode power supply having a switching signal comprising one or more cycles wherein the switching signal controls when input power is drawn from the power supply to produce the output voltage.

17. The method of claim 16, wherein the recharging comprises operating the power converter until the wake-up element detects that the output voltage equals the predefined sleep voltage.

18. The method of claim 15, wherein the predefined sleep voltage equals the maximum operating voltage of the load and the threshold voltage equals the minimum operating voltage of the load.

19. The method of claim 15, wherein the predetermined number of switching signal cycles equals the number of cycles required to minimize the duty cycle of the power converter while keeping the output voltage above the threshold voltage.

20. The method of claim 15, wherein the predetermined number of switching signal cycles equals the minimum amount of cycles required to recharge the output voltage to the predefined sleep voltage.

21. The method of claim 15, wherein the power converter and the wake-up element are a part of a single integrated circuit.