Image forming apparatus including black photosensitive drum replaceable independently from color photosensitive drums

• US 9,020,394 B2
• Filed: 10/14/2013
• Issued: 04/28/2015
• Est. Priority Date: 10/31/2008
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Okabe, Yasushi, Hashimoto, Junichi
• Primary Examiner(s): SCHMITT, BENJAMIN R
• Application Number:
  US14/053,095
• Publication Number:
  US 20140105654A1
• Time in Patent Office: 561 Days
• Field of Search: 399/111, 399/112
• US Class Current: 399/111
• CPC Class Codes: G03G 15/0178 using more than one reusable electrographic recording member, e.g. one for every monocolour image
• CPC Class Codes: G03G 15/0194 primary transfer to the final recording medium G03G15/0184 takes precedence
• CPC Class Codes: G03G 15/5008 Driving control for rotary photosensitive medium, e.g. speed control, stop position control
• CPC Class Codes: G03G 15/757 Drive mechanisms for photosensitive medium, e.g. gears
• CPC Class Codes: G03G 21/1647 Mechanical connection means
• CPC Class Codes: G03G 21/1652 Electrical connection means
• CPC Class Codes: G03G 21/1825 Pivotable subunit connection
• CPC Class Codes: G03G 21/1842 for guiding and mounting the process cartridge, positioning, alignment, locks G03G21/1864 and G03G21/1871 take precedence
• CPC Class Codes: G03G 21/1853 the process cartridge being mounted perpendicular to the axis of the photosensitive member
• CPC Class Codes: G03G 21/1867 for electrically connecting the process cartridge to the apparatus, electrical connectors, power supply
• CPC Class Codes: G03G 2221/166 Electrical connectors
• CPC Class Codes: G03G 2221/1684 using extractable subframes, e.g. on rails or hinges
• CPC Class Codes: G03G 2221/1869 Cartridge holders, e.g. intermediate frames for placing cartridge parts therein

Abstract

An image forming apparatus includes a main body, a plurality of photosensitive drums, a process frame, and a process unit. The plurality of photosensitive drums includes a black photosensitive drum and color photosensitive drums. Black toner is used in the black photosensitive drum. Each of yellow, magenta, and cyan toner is used in one of the color photosensitive drums. The black and color photosensitive drums are arranged in a first direction. Each photosensitive drum has an axis extending in a direction perpendicular to the first direction. The process frame supports the color photosensitive drums in fixed positions and is detachably mounted on the main body. The process frame is inserted in a mounting direction to be mounted on the main body. The process unit is detachably mounted in the process frame and supports the black photosensitive drum.

Claims

1. An image forming apparatus comprising:

a main body;

a plurality of photosensitive drums including a first photosensitive drum and a plurality of second photosensitive drums, black toner being used in the first photosensitive drum, a respective one of yellow toner, magenta toner, and cyan toner being used in a respective one of the plurality of second photosensitive drums, the first photosensitive drum and the plurality of second photosensitive drums being arranged in a predetermined direction, each of the first photosensitive drum and the plurality of second photosensitive drums having an axis extending in an axial direction perpendicular to the predetermined direction;

a process flame configured to support the plurality of second photosensitive drums in fixed positions and to be detachably mounted on the main body, the process flame being insertable in a mounting direction to mount on the main body;

a first process unit configured to be detachably mountable in the process flame and to support the first photosensitive drum, the first process unit being insertable in an attaching direction to mount on the first process unit, the first process unit having a first protrusion protruding toward the process frame; and

a plurality of second process units configured to support the plurality of second photosensitive drums, respectively, each of the plurality of second process units having a respective second protrusion protruding in the axial direction of a corresponding one of the plurality of second photosensitive drums,

wherein the process flame includes a groove and a plurality of through-holes, the groove corresponding to the first process unit, the plurality of through-holes corresponding to the plurality of second process units, respectively, the groove extending in the attaching direction and being configured to receive the first protrusion of the first process unit, each of the plurality of through-holes penetrating in the axial direction, the respective second protrusion of each of the plurality of second process units being fitted into a corresponding one of the plurality of through-holes, and

wherein the process frame further includes;

a first partitioning plate extending in a direction parallel to the attaching direction and configured to partition a space inside the process frame into;

a first mounting portion in which the first process unit is disposed, and a remaining portion, the first partitioning plate having a first length in the attaching direction; and

a second partitioning plate extending parallel to the first partitioning plate and disposed apart from the first partitioning plate in the predetermined direction, the second partitioning plate being configured to partition the remaining portion to define a second mounting portion in which one of the plurality of second process units is disposed, the second partitioning plate having a second length in the attaching direction, the first length of the first partitioning plate being longer than the second length of the second partitioning plate.

2. The image forming apparatus according to claim 1, wherein the process frame further includes a pair of side plates that are disposed parallel to each other,

wherein each of the plurality of second photosensitive drums is rotatably supported between the pair of side plates, and

wherein the first photosensitive drum is rotatably and detachably supported between the pair of side plates.

3. The image forming apparatus according to claim 1, wherein the process frame has a first end and a second end that is disposed downstream of the first end in the mounting direction, the first photosensitive drum being disposed at a position nearest to the first end.

4. The image forming apparatus according to claim 1, wherein each of the first process unit and the plurality of second process units comprises a respective developer cartridge including a developing roller, the developer cartridges being detachably mountable on the process frame.

5. The image forming apparatus according to claim 1, wherein the process frame has a first end portion and a second end portion that is disposed downstream of the first end portion in the mounting direction, and

wherein the main body has a first positioning portion with which the second end portion of the process frame is aligned in the mounting direction.

6. The image forming apparatus according to claim 5, wherein the process frame includes a third protrusion protruding toward the main body in the axial direction, and

wherein the main body further includes a second positioning portion disposed upstream of the first positioning portion in the mounting direction, the third protrusion being aligned with the second positioning portion in the mounting direction.

7. The image forming apparatus according to claim 6, wherein the main body includes a pressing member configured to press the first process unit toward the third protrusion when the process frame is mounted on the main body.

8. The image forming apparatus according to claim 7, wherein the third protrusion supports the first protrusion when the first process unit is mounted on the process frame.

9. An image forming apparatus comprising:

a main body;

a process frame detachably mountable to the main body in a mounting direction, the process frame comprising a side plate, the side plate having a groove portion with an open top and a through-hole;

a first process unit detachably mountable to the process frame, the first process unit comprising a first photosensitive drum and a first side wall, the first photosensitive drum having a first axis, the first photosensitive drum being supported in the first side wall and rotatable about the first axis, the first side wall including a first protrusion extending from the side wall in a first direction parallel to the first axis, wherein the groove portion is configured to receive the first protrusion in a manner that the first protrusion is mounted to the groove portion through the open top; and

a second process unit comprising a second photosensitive drum and a second side wall, the second photosensitive drum having a second axis parallel to the first axis, the second photosensitive drum being supported in the second side wall and rotatable about the second axis, the second side wall including a second protrusion extending from the second side wall in a second direction parallel to the second axis, wherein, when the process frame, and the second process unit supported therein, are positioned outside of the main body, the second process unit is non-detachably attached to the process frame by a fitting of the second protrusion into the through-hole.

10. The image forming apparatus according to claim 9, wherein each of the first process unit and the second process unit includes a respective developer cartridge, each of the developer cartridges including a respective developing roller and being detachably mountable to the side plate.

11. The image forming apparatus according to claim 9, wherein the process frame has a first end and a second end that is disposed downstream in the mounting direction, the first photosensitive drum being disposed at a position nearest to the first end.

12. The image forming apparatus according to claim 9, wherein the process frame has a first end portion and a second end portion that is disposed downstream in the mounting direction, and

wherein the main body has a first positioning portion with which the second end portion of the process frame is aligned in the mounting direction.

13. The image forming apparatus according to claim 12, wherein the process frame includes a protruding portion protruding toward the main body in an axial direction of the first axis, and

wherein the main body further has a second positioning portion disposed upstream of the first positioning portion in the mounting direction, the protruding portion being aligned with the second positioning portion in the mounting direction.

14. The image forming apparatus according to claim 13, wherein the first protrusion protrudes toward the process frame, and

wherein the main body includes a pressing member configured to press the first process unit toward the protruding portion when the process frame is mounted to the main body.

15. The image forming apparatus according to claim 13, wherein the protruding portion supports the first protrusion when the first process unit is mounted to the process frame.