Material handling system for mining machine

• US 9,022,484 B2
• Filed: 08/03/2012
• Issued: 05/05/2015
• Est. Priority Date: 08/03/2011
• Status: Active Grant

• Current Assignee: Joy Global Underground Mining LLC (Komatsu Ltd.)
• Original Assignee: Joy Mm Delaware Incorporated (Komatsu Ltd.)
• Inventors: Naidoo, Dushendra, Mackay, Graeme
• Primary Examiner(s): KRECK, JOHN J
• Application Number:
  US13/566,462
• Publication Number:
  US 20130033089A1
• Time in Patent Office: 1,005 Days
• Field of Search: 299/18, 299/64
• US Class Current: 299/18
• CPC Class Codes: E21C 25/06 Machines slitting solely by one or more cutting rods or cutting drums which rotate, move through the seam, and may or may not reciprocate
• CPC Class Codes: E21C 25/16 Machines slitting solely by one or more rotating saws, cutting discs, or wheels
• CPC Class Codes: E21C 27/24 by milling means acting on the full working face , i.e. the rotary axis of the tool carrier being substantially parallel to the working face similar machines for tunneling E21D9/1026
• CPC Class Codes: E21C 31/12 Component parts
• CPC Class Codes: E21C 35/00 Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
• CPC Class Codes: E21C 35/06 Equipment for positioning the whole machine in relation to its sub-structure
• CPC Class Codes: E21C 35/08 Guiding the machine
• CPC Class Codes: E21C 35/10 by feelers contacting the working face
• CPC Class Codes: E21C 35/24 Remote control specially adapted for machines for slitting or completely freeing the mineral control in general G05
• CPC Class Codes: E21D 9/102 by a longitudinally extending boom being pivotable about a vertical and a transverse axis
• CPC Class Codes: E21D 9/108 Remote control specially adapted for machines for driving tunnels or galleries for machines for slitting or completely freeing the mineral E21C35/24
• CPC Class Codes: E21F 13/06 Transport of mined material at or adjacent to the working face

Abstract

A mining machine for cutting material from a mine wall includes a cutting head that is movable to engage the mine wall, a vacuum duct positioned proximate the cutting head and including an inlet for receiving the material that is cut from the mine wall, and a sizer for reducing the size of material that passes into the vacuum duct, the sizer being positioned proximate the inlet.

Claims

1. A mining machine for cutting material from a mine wall, the mining machine comprising:

a cutting head that is moveable to engage the mine wall;

a vacuum duct coupled to a side of the cutting head, the vacuum duct positioned adjacent an inlet in fluid communication with a suction source and receiving the material that is cut from the mine wall; and

a sizer for reducing the size of material that passes into the vacuum duct, the sizer being positioned within the vacuum duct and proximate the inlet.

2. The mining machine of claim 1, wherein the cutting head is pivotable about an axis to engage the mine wall, the axis being oriented substantially perpendicular to the mine floor.

3. The mining machine of claim 1, wherein the cutting head includes a leading side and a trailing side, the leading side being movable into the mine wall before the trailing side, and wherein the vacuum duct is positioned adjacent the trailing side of the cutting head.

4. The mining machine of claim 1, wherein the sizer includes a shaft and at least one hammer coupled to the shaft, the hammer extending from the shaft and impacting material passing toward the inlet as the shaft rotates.

5. The mining machine of claim 1, wherein the sizer includes a drum and at least one pick coupled to the drum for impacting material passing toward the inlet as the drum rotates.

6. The mining machine of claim 1, wherein the sizer is configured to impact material before the material is received by the inlet.

7. The mining machine of claim 1, further comprising an entrainment system including:

a water spray block providing a curtain of water for entraining the cut material in an area proximate the cutting head; and

a material deflector for guiding cut material toward the vacuum duct, the deflector being coupled to the cutting head.

8. The mining machine of claim 1, further comprising a conduit in fluid communication with the inlet and including a rigid portion and a flexible portion that is removably coupled to the rigid portion.

9. A material handling system for a mining machine, the mining machine including a cutting head, the material handling system comprising:

a suction source including a material collector;

a vacuum conduit extending between the suction source and the mining machine, the vacuum conduit including an inlet positioned adjacent a trailing side of the cutting head, the inlet receiving material that is cut from a mine wall by the cutting head, the vacuum conduit being in fluid communication with the suction source to transport the cut material from the inlet to the material collector;

a vacuum duct positioned proximate the inlet and coupled to the cutting head; and

a sizer for reducing the size of material before the material passes into the vacuum conduit inlet, the sizer being positioned within the vacuum duct and proximate the inlet.

10. The material handling system of claim 9, wherein the sizer includes a shaft and at least one hammer coupled to the shaft, the hammer extending from the shaft and impacting material passing toward the vacuum conduit as the shaft rotates.

11. The mining machine of claim 9, wherein the sizer includes a drum and at least one pick coupled to the drum for impacting material passing toward the vacuum conduit as the drum rotates.

12. The material handling system of claim 9, further comprising a water spray block providing a curtain of water for entraining the cut material in an area proximate the cutting head.

13. The material handling system of claim 9, further comprising a screen for separating the cut material from water that passes through the vacuum conduit inlet.

14. The material handling system of claim 9, wherein the inlet is defined by a chute oriented at an angle relative to a mine floor.

15. The material handling system of claim 9, further comprising a motor for driving the sizer, the motor coupled to the vacuum duct.

16. A method for processing material that is cut by a mining machine including a cutting head, the method comprising:

cutting the material from a mine wall by pivoting the cutting head in a first direction about an axis that is substantially perpendicular to a mine floor such that a leading side of the cutting head engages the mine wall before a trailing side engages the mine wall;

applying a suction force on the trailing side of the cutting head to guide the cut material toward an inlet of a vacuum conduit;

reducing the cut material to a desired size by impacting the material with a sizer as the cut material is guided toward the inlet of the vacuum conduit, the inlet and the sizer positioned adjacent the trailing side of the cutter head; and

transporting the cut material through the vacuum conduit to a material collector.

17. The method of claim 16, wherein the sizer includes a shaft and at least one hammer coupled to the shaft, the hammer extending from the shaft and impacting material passing toward the vacuum conduit as the shaft rotates.

18. The method of claim 16, wherein the sizer includes a drum and at least one pick coupled to the drum for engaging material passing toward the vacuum conduit as the drum rotates.

19. The method of claim 16, further comprising entraining the cut material in an area proximate the cutting head.

20. The method of claim 16, further comprising separating the cut material from water received by the vacuum conduit.

21. A mining machine for cutting material from a mine wall and supported on a support surface, the mining machine comprising:

a cutting head that is moveable to engage the mine wall, the cutting head including at least one oscillating disc cutter for cutting material from the mine wall, the cutting head being pivotable about an axis oriented substantially perpendicular to the support surface, the cutting head including a trailing side and a leading side;

a vacuum duct coupled to the trailing side of the cutting head, the vacuum duct positioned adjacent an inlet of a vacuum conduit in fluid communication with a suction source, the inlet receiving the material that is cut from the mine wall; and

a sizer positioned within the vacuum duct, the sizer impacting the material before the material passes into the vacuum conduit.

22. The mining machine of claim 21, wherein the sizer is positioned proximate the inlet.

23. The mining machine of claim 21, wherein the sizer includes a rotating shaft and at least one hammer coupled to the shaft, the hammer extending from the shaft and impacting material passing toward the vacuum conduit as the shaft rotates.

24. The method of claim 21, wherein the sizer includes a drum and at least one pick coupled to the drum for impacting material passing toward the vacuum conduit as the drum rotates.

25. The mining machine of claim 21, further comprising an entrainment system including:

a water spray block providing a curtain of water for entraining the cut material in an area proximate the cutting head; and

a material deflector for guiding cut material toward the inlet of the vacuum duct, the deflector being coupled to the cutting head.

26. The mining machine of claim 23, wherein the hammers are pivotable relative to the shaft.

27. The mining machine of claim 21, further comprising a motor for driving the sizer, the motor coupled to the vacuum duct.