Ultrasonic device for fingertip control

• US 9,023,071 B2
• Filed: 09/11/2009
• Issued: 05/05/2015
• Est. Priority Date: 09/12/2008
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Miller, Matthew C., Price, Daniel W., Kimball, Cory G., Woodruff, Scott A., Clem, William E., Dietz, Timothy G.
• Primary Examiner(s): HOLWERDA, KATHLEEN SONNETT
• Application Number:
  US12/557,799
• Publication Number:
  US 20100069940A1
• Time in Patent Office: 2,062 Days
• Field of Search: 606/41, 606/42, 606/45, 606 79- 85, 606166-180, 606/184, 606/185, 606/22, 200/600, 200/16.D, 200/176, 200/178, 200/519, 200/531, 200/536, 200/547, 200/549, 200/550, 200/563, 338/119
• US Class Current: 606/169
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00367 Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2018/00916 with means for switching or controlling the main function of the instrument or device
• CPC Class Codes: A61C 1/0015 Electrical systems
• CPC Class Codes: A61C 1/07 with vibratory drive, e.g. ultrasonic

Abstract

An ultrasonic surgical instrument comprises a handpiece and an ultrasonically actuated blade distal to the handpiece. The instrument includes an activation member that is operable to selectively activate the blade and a controller that is operable to select the energy level at which the blade will be activated. The activation member may comprise capacitive switches; resistive sensors; resonant cavity switching technology; infrared sensing technology; technology that uses a resonant, standing wave on a surface that is perturbed by the presence of a finger; and/or any other suitable type of technology. The controller may comprise the same. The controller may permit selection from three or more available ultrasonic energy levels. The activation member and/or controller may be manipulated from various longitudinal positions on the handpiece and/or various rotational positions about the handpiece, such that the handpiece may be gripped in a variety of ways.

Claims

1. An ultrasonic surgical instrument, comprising:

(a) a handpiece having a length;

(b) an ultrasonically actuated blade positioned distal to the handpiece;

(c) a controller operable to select a plurality of ultrasonic energy levels for the blade; and

(d) an activation member operable to activate the blade, wherein the activation member is integral with the handpiece and comprises an external surface having a length, wherein the activation member is positioned and configured to be engaged by a user'"'"'s hand to selectively activate the blade;

wherein the activation member is accessible from a plurality of positions along the length of the handpiece; and

wherein the controller is operable to select an ultrasonic energy level from a virtually infinite number of ultrasonic energy levels for the blade within a predetermined range of ultrasonic energy levels based on a corresponding contact position along the length of the activation member at which a user slidably touches the external surface of the activation member; and

wherein the activation member is operable to activate the blade at the selected ultrasonic energy level in response an operator tapping on the activation member.

2. The ultrasonic surgical instrument of claim 1, wherein the activation member comprises an elongate strip running longitudinally along a portion of the length of the handpiece.

3. The ultrasonic surgical instrument of claim 2, wherein the controller is configured to select a first energy level of the blade when a user contacts a distal portion of the strip, wherein the controller is configured to select a second energy level of the blade when a user contacts a proximal portion of the strip, wherein the first energy level is greater than the second energy level.

4. The ultrasonic surgical instrument of claim 1, wherein the activation member comprises a capacitive switch.

5. The ultrasonic surgical instrument of claim 4, wherein the capacitive switch is recessed within the handpiece.

6. The ultrasonic surgical instrument of claim 1, wherein the activation member comprises a strain gauge.

7. A surgical instrument, comprising:

(a) a handpiece;

(b) an end effector positioned distal to the handpiece, wherein the handpiece and end effector are configured to permit a user to apply a force to tissue with the end effector by using the handpiece to force the end effector against the tissue;

(c) a power source in communication with the end effector, wherein the power source is operable to provide a plurality of power levels to the end effector;

(d) a controller, wherein the controller is operable to select one of the power levels provided by the power source to the end effector; and

(e) an activation member, wherein the activation member is integral with the handpiece, wherein the activation member comprises an exterior surface and a longitudinal array of buttons disposed below the exterior surface;

wherein the array of buttons comprises at least three buttons, and wherein the exterior surface is operable to activate each button successively in response to a user sliding a finger across the exterior surface, wherein the controller is operable to progressively and substantially continuously select a series of corresponding predetermined power levels in response to the act of the user sliding a finger across the exterior surface;

wherein each of the buttons of the activation member is configured to activate the end effector at the selected predetermined power level in response to the user tapping the activation member with a predetermined number of taps after the user slides a finger across the exterior surface.

8. The surgical instrument of claim 7, wherein the power source comprises an ultrasonic transducer, wherein the ultrasonic transducer is operable to convert electrical power into ultrasonic vibrational power.

9. An ultrasonic surgical instrument, comprising:

(a) a body having a distal end and a proximal end;

(b) a shaft extending from the distal end of the body;

(c) an ultrasonically actuated blade positioned distal to the body and coupled to the shaft;

(d) means for controlling a level of power provided by a power source to the blade, wherein the means for controlling the level of power comprises an elongate strip having a length, wherein the means for controlling the level of power is configured to select a power level based on a longitudinal position at which an operator stops sliding a finger along the length of the strip; and

(e) means for activating the blade, in response to an operator tapping on the elongate strip, at a power level selected using the means for controlling.

10. The ultrasonic surgical instrument of claim 9, wherein the means for controlling and the means for activating comprise a unitary structure.