Multi-stage occlusion devices

• US 9,023,074 B2
• Filed: 05/01/2012
• Issued: 05/05/2015
• Est. Priority Date: 10/15/2010
• Status: Active Grant

• Current Assignee: Cook Incorporated (Cook Group Incorporated), Cook Medical Technologies, LLC (Cook Group Incorporated), Oregon Health & Science University
• Original Assignee: Cook Medical Technologies, LLC (Cook Group Incorporated), Oregon Health & Science University
• Inventors: Theobald, Elizabeth, Randolph, James R., Pavcnik, Dusan, Keller, Frederick, Shirley, Brad, Chambers, Sean, Paul, Ram, Deckard, Michael, Thurman, Rodney
• Primary Examiner(s): SHI, KATHERINE MENGLIN
• Application Number:
  US13/461,260
• Publication Number:
  US 20130116720A1
• Time in Patent Office: 1,099 Days
• Field of Search: 606/157, 606/159, 606/191, 606/194, 606/198, 606/200, 606/213, 623/1.11, 623/1.24, 623/2.11, 623/2.13
• US Class Current: 606/191
• CPC Class Codes: A61B 17/0057 Implements for plugging an opening in the wall of a hollow or tubular organ, e.g. for sealing a vessel puncture or closing a cardiac septal defect sutures A61B17/04; closing rectum or urethra near body surface A61F2/0009
• CPC Class Codes: A61B 17/1214 Coils or wires
• CPC Class Codes: A61B 2017/00597 Implements comprising a membrane

Abstract

An occlusion device has a covering attached to a support frame that includes a disc-shaped member and a crossbar that extends across a central opening defined by the disc-shaped member. The occlusion device has a first, or deployed, configuration in which the crossbar defines a curve that extends from the disc-shaped member, and a second, or resting, configuration in which the disc-shaped member and the crossbar lie substantially in a single plane. Each of the disc-shaped member and the crossbar include a core wire that extends through a lumen of a coil multiple times.

Claims

1. An occlusion device comprising:

a first support frame comprising a first disc-shaped member and a first crossbar, the first disc-shaped member having an outer edge and defining a closed circumference with a central opening, the first disc-shaped member including a first coil defining a first passageway and a first core wire extending through the first passageway, the first crossbar attached to the first disc-shaped member and extending across the central opening and including a second coil defining a second passageway and a second core wire extending through the second passageway;

a first covering attached to the first disc-shaped member and extending across the central opening of the first disc-shaped member;

a second support frame attached to the first support frame and comprising a second disc-shaped member and a second crossbar, the second disc-shaped member having an outer edge and defining a closed circumference with a central opening, the second disc-shaped member including a third coil defining a third passageway and a third core wire extending through the third passageway, the second crossbar attached to the second disc-shaped member and extending across the central opening and including a fourth coil defining a fourth passageway and a fourth core wire extending through the fourth passageway; and

a second covering attached to the second disc-shaped member and extending across the central opening of the second disc-shaped member;

wherein the first core wire comprises a first portion of a common core wire;

wherein the third core wire comprises a second portion of the common core wire;

wherein the common core wire passes through the first passageway and the third passageway and from the first support frame to the second support frame to attach the second support frame to the first support frame;

wherein the first coil comprises a first outer diameter, the second coil comprises a second outer diameter, the third coil comprises a third outer diameter, and the fourth coil comprises a fourth outer diameter;

wherein the second outer diameter is greater than the first outer diameter; and

wherein the fourth outer diameter is greater than the third outer diameter.

2. The occlusion device of claim 1, wherein the common core wire comprises a first diameter;

wherein the second core wire comprises a second diameter;

wherein the fourth core wire comprises a third diameter; and

wherein the first diameter is less than the second diameter and the third diameter.

3. An occlusion device comprising:

a first support frame comprising a first disc-shaped member and a first crossbar, the first disc-shaped member having an outer edge and defining a closed circumference with a central opening, the first disc-shaped member including a first coil defining a first passageway and a first core wire extending through the first passageway, the first crossbar attached to the first disc-shaped member and extending across the central opening and including a second coil defining a second passageway and a second core wire extending through the second passageway;

a first covering attached to the first disc-shaped member and extending across the central opening of the first disc-shaped member;

a second support frame attached to the first support frame and comprising a second disc-shaped member and a second crossbar, the second disc-shaped member having an outer edge and defining a closed circumference with a central opening, the second disc-shaped member including a third coil defining a third passageway and a third core wire extending through the third passageway, the second crossbar attached to the second disc-shaped member and extending across the central opening and including a fourth coil defining a fourth passageway and a fourth core wire extending through the fourth passageway; and

a second covering attached to the second disc-shaped member and extending across the central opening of the second disc-shaped member;

wherein the first disc-shaped member comprises a first diameter;

wherein the second disc-shaped member comprises a second diameter;

wherein the first crossbar comprises a first length that is less than the first diameter; and

wherein the second crossbar comprises a second length that is less than the second diameter.

4. An occlusion device, comprising:

a first support frame comprising a first disc-shaped member and a first crossbar, the first disc-shaped member having an outer edge and defining a closed circumference with a central opening, the first disc-shaped member including a first coil defining a first passageway and a first portion of a common core wire extending through the first passageway, the first crossbar attached to the first disc-shaped member and extending across the central opening and including a second coil defining a second passageway and a first core wire extending through the second passageway;

a first covering attached to the first disc-shaped member and extending across the central opening of the first disc-shaped member;

a second support frame attached to the first support frame and comprising a second disc-shaped member and a second crossbar, the second disc-shaped member having an outer edge and defining a closed circumference with a central opening, the second disc-shaped member including a third coil defining a third passageway and a second portion of the common core wire extending through the third passageway, the second crossbar attached to the second disc-shaped member and extending across the central opening and including a fourth coil defining a fourth passageway and a second core wire extending through the fourth passageway; and

a second covering attached to the second disc-shaped member and extending across the central opening of the second disc-shaped member;

wherein the common core wire passes from the first support frame to the second support frame to attach the second support frame to the first support frame;

wherein the first crossbar extends away from the first disc-shaped member of the first support frame in a first direction and away from the second crossbar; and

wherein the second crossbar extends away from the second disc-shaped member of the second support frame in a second direction different from the first direction and away from the first crossbar.

5. The occlusion device of claim 4, wherein the common core wire passes through the first passageway and the third passageway multiple times.

6. The occlusion device of claim 4, wherein the first crossbar comprises a first length;

wherein the second crossbar comprises a second length; and

wherein the first length is different than the second length.

7. The occlusion device of claim 4, wherein the first covering extends under the first crossbar and is free of attachment to the first crossbar;

and

wherein the second covering extends under the second crossbar and is free of attachment to the second crossbar.

8. The occlusion device of claim 4, wherein the first covering extends under the first crossbar and is free of attachment to the first crossbar;

and

wherein the second covering extends over the second crossbar and is attached to the second crossbar.

9. An occlusion device, comprising:

a first support frame comprising a first disc-shaped member and a first crossbar, the first disc-shaped member having an outer edge and defining a closed circumference with a central opening, the first disc-shaped member including a first coil defining a first passageway and a first portion of a common core wire extending through the first passageway, the first crossbar attached to the first disc-shaped member and extending across the central opening and including a second coil defining a second passageway and a first core wire extending through the second passageway;

a first covering attached to the first disc-shaped member and extending across the central opening of the first disc-shaped member;

a second support frame attached to the first support frame and comprising a second disc-shaped member and a second crossbar, the second disc-shaped member having an outer edge and defining a closed circumference with a central opening, the second disc-shaped member including a third coil defining a third passageway and a second portion of the common core wire extending through the third passageway, the second crossbar attached to the second disc-shaped member and extending across the central opening and including a fourth coil defining a fourth passageway and a second core wire extending through the fourth passageway; and

a second covering attached to the second disc-shaped member and extending across the central opening of the second disc-shaped member;

wherein the common core wire passes from the first support frame to the second support frame to attach the second support frame to the first support frame;

wherein the common core wire passes through the first passageway and the third passageway multiple times;

wherein the first coil comprises a first outer diameter, the second coil comprises a second outer diameter, the third coil comprises a third outer diameter, and the fourth coil comprises a fourth outer diameter; and

wherein the second outer diameter is greater than the first outer diameter; and

wherein the fourth outer diameter is greater than the third outer diameter.

10. The occlusion device of claim 9, wherein the common core wire comprises a first diameter;

wherein the first core wire comprises a second diameter;

wherein the second core wire comprises a third diameter; and

wherein the first diameter is less than the second diameter and the third diameter.

11. An occlusion device, comprising:

a first support frame comprising a first disc-shaped member and a first crossbar, the first disc-shaped member having an outer edge and defining a closed circumference with a central opening, the first disc-shaped member including a first coil defining a first passageway and a first portion of a common core wire extending through the first passageway, the first crossbar attached to the first disc-shaped member and extending across the central opening and including a second coil defining a second passageway and a first core wire extending through the second passageway;

a first covering attached to the first disc-shaped member and extending across the central opening of the first disc-shaped member;

a second support frame attached to the first support frame and comprising a second disc-shaped member and a second crossbar, the second disc-shaped member having an outer edge and defining a closed circumference with a central opening, the second disc-shaped member including a third coil defining a third passageway and a second portion of the common core wire extending through the third passageway, the second crossbar attached to the second disc-shaped member and extending across the central opening and including a fourth coil defining a fourth passageway and a second core wire extending through the fourth passageway; and

a second covering attached to the second disc-shaped member and extending across the central opening of the second disc-shaped member;

wherein the common core wire passes from the first support frame to the second support frame to attach the second support frame to the first support frame;

wherein the first disc-shaped member comprises a first diameter;

wherein the second disc-shaped member comprises a second diameter;

wherein the first crossbar comprises a first length that is less than the first diameter; and

wherein the second crossbar comprises a second length that is less than the second diameter.

12. An occlusion device, comprising:

a first support frame comprising a first disc-shaped member and a first crossbar, the first disc-shaped member having an outer edge and defining a closed circumference with a central opening, the first disc-shaped member including a first coil defining a first passageway and a first portion of a common core wire extending through the first passageway, the first crossbar attached to the first disc-shaped member and extending across the central opening and including a second coil defining a second passageway and a first core wire extending through the second passageway;

a first covering attached to the first disc-shaped member and extending across the central opening of the first disc-shaped member;

a second support frame attached to the first support frame and comprising a second disc-shaped member and a second crossbar, the second disc-shaped member having an outer edge and defining a closed circumference with a central opening, the second disc-shaped member including a third coil defining a third passageway and a second portion of the common core wire extending through the third passageway, the second crossbar attached to the second disc-shaped member and extending across the central opening and including a fourth coil defining a fourth passageway and a second core wire extending through the fourth passageway; and

a second covering attached to the second disc-shaped member and extending across the central opening of the second disc-shaped member;

wherein the common core wire passes from the first support frame to the second support frame to attach the second support frame to the first support frame;

wherein the first crossbar extends away from the first disc-shaped member of the first support frame in a first direction and away from the second crossbar;

wherein the second crossbar extends away from the second disc-shaped member of the second support frame in a second direction different from the first direction and away from the first crossbar; and

wherein the common core wire passes through the first passageway and the third passageway multiple times.

13. The occlusion device of claim 12, wherein the first covering extends under the first crossbar and is free of attachment to the first crossbar;

and

wherein the second covering extends over the second crossbar and is attached to the second crossbar.