PWM control apparatus for average output current balancing in multi-stage DC-DC converters

• US 9,024,600 B2
• Filed: 07/23/2013
• Issued: 05/05/2015
• Est. Priority Date: 10/10/2012
• Status: Active Grant

• Current Assignee: Texas Instruments, Inc.
• Original Assignee: Texas Instruments, Inc.
• Inventors: Wiktor, Stefan Wlodzimierz, Khayat, Joseph Maurice, Lynch, Brian Thomas
• Primary Examiner(s): Laxton, Gary L
• Application Number:
  US13/948,404
• Publication Number:
  US 20140097818A1
• Time in Patent Office: 651 Days
• Field of Search: 323/225, 323/271, 323/272, 323/288, 323/350, 323/351
• US Class Current: 323/272
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/157 with digital control
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel

Abstract

Pulse width modulation controller apparatus and techniques are presented for balancing output currents of DC-DC converter stages in a multi-stage DC-DC conversion system in which a reference current is provided according to an input voltage and the value of a connected resistor, and a correction current output signal is generated that represents the difference between an average converter stage load current and the local load current, with the on-time of the PWM output signal being generated by charging a capacitance using a charging current obtained by offsetting the reference current output signal with the correction current output signal.

Claims

1. An integrated circuit for providing pulse width modulation control of a DC-DC converter stage in a multi-stage DC-DC conversion system, the integrated circuit comprising:

a balancing circuit, including;

a first amplifier circuit with an input receiving a voltage signal representing a converter stage output current, the first amplifier circuit providing a first amplifier circuit output,

a current mirror circuit, including;

a first transistor providing a first current output at a first current mirror output node based on the first amplifier circuit output, the first current mirror output node being connected to a balancing voltage input terminal to receive a voltage signal from at least one other converter stage of the multi-stage DC-DC conversion system, and

a second transistor providing a second current output at a second current mirror output node based on the first amplifier circuit output,

a first resistor connected between the first current mirror node and a circuit ground node,

a second resistor connected between the second current mirror node and the circuit ground node, and

a transconductance amplifier with first and second inputs respectively connected to the first and second current mirror output nodes and a transconductance amplifier output controlling a correction current output signal based on a difference between the voltages at the first and second current mirror nodes;

a reference circuit with a reference circuit output providing a reference current based on a received input voltage and on a value of a resistor, and a correction output providing the correction current based on the received input voltage, the value of the resistor, and a correction control signal;

an internal node connected to the reference circuit output and the correction output; and

a pulse generator circuit, including;

a capacitance with a first terminal connected to the internal node, and a second terminal connected to the circuit ground node,

a switch circuit operative in a first state to discharge the capacitance according to a switch control signal,

a comparator with a first input terminal connected to the internal node, a second input terminal connected to a threshold voltage, and a comparator output providing a pulse signal at a first level when a voltage across the capacitance is greater than the threshold voltage and a second level when the voltage across the capacitance is less than the threshold voltage, and

a flip-flop with a first input connected to the comparator output, a second input receiving a trigger signal to begin a new pulse width modulation period, a first output providing a pulse width modulation output signal for control of the DC-DC converter stage, and a complementary second output providing the switch control signal to place the switch circuit in the first state to discharge the capacitance to begin the new pulse width modulation period.

2. The integrated circuit of claim 1, comprising a phase management circuit providing the trigger signal to the flip-flop based on a system clock signal.

3. The integrated circuit of claim 2, wherein the integrated circuit is configurable as a master or as a slave, and wherein the system clock signal is generated internally based on a reference clock signal of an internal oscillator if the integrated circuit is configured as a master, and wherein the system clock signal is received from an input if the integrated circuit is configured as a slave.

4. The integrated circuit of claim 1, wherein the internal node is connected directly to the correction output to offset the reference current with the correction current output signal.

5. The integrated circuit of claim 1, wherein the integrated circuit is configurable as a master or as a slave, the integrated circuit comprising:

an oscillator circuit generating a reference clock signal at a frequency set according to a value of a second resistor;

a detector circuit generating a phase or frequency error signal representing a difference in phase or frequency between the reference clock signal and a sampled pulse width modulation output signal from the pulse generator circuit;

wherein the reference circuit includes a second reference circuit output providing a phase or frequency correction current output signal based on the received input voltage, the value of the resistor, and on the phase or frequency error signal from the detector circuit; and

a second switching circuit operative in a first state if the integrated circuit is configured as a master to connect the phase or frequency correction current output signal to the internal node to offset the reference current with the phase or frequency correction current output signal for charging the capacitance, and in a second state if the integrated circuit is configured as a slave to connect the correction output to the internal node to offset the reference current with the correction current output signal for charging the capacitance.

6. The integrated circuit of claim 1, wherein the integrated circuit is configurable as a master or as a slave, the integrated circuit comprising:

an oscillator circuit generating a reference clock signal at a frequency set according to a value of a second resistor;

a detector circuit generating a phase or frequency error signal representing a difference in phase or frequency between the reference clock signal and a sampled pulse width modulation output signal from the pulse generator circuit;

wherein the reference circuit includes a second reference circuit output connected to the internal node and providing a phase or frequency correction current output signal to the internal node based on the received input voltage, the value of the resistor, and on the phase or frequency error signal from the detector circuit; and

a third switching circuit connected between the correction output and the internal node, the third switching circuit operative if the integrated circuit is configured as a slave to connect the correction output to the internal node to offset the reference current with the phase or frequency correction current output signal and with the correction current output signal for charging the capacitance.

7. The integrated circuit of claim 1, wherein the first and second transistors (M3, M4) of the current mirror circuit are substantially matched to one another, and wherein the first and second resistors of the first amplifier circuit are of substantially equal resistance values.

8. The integrated circuit of claim 7, wherein the multi-stage DC-DC conversion system includes an integer number N DC-DC converter stages, and wherein provision of the first current output at the first current mirror output node and connection to the balancing voltage input terminal creates a voltage V_SHARE at the first current mirror output node proportional to an output load current of the multi-stage DC-DC conversion system according to the following equation:

9. The integrated circuit of claim 1, wherein the multi-stage DC-DC conversion system includes an integer number N DC-DC converter stages, and wherein provision of the first current output at the first current mirror output node and connection to the balancing voltage input terminal creates a voltage V_SHARE at the first current mirror output node proportional to an output load current of the multi-stage DC-DC conversion system according to the following equation:

10. A pulse width modulation controller, comprising:

a reference circuit providing a reference current output signal based on an input voltage and on a value of a resistor connected to the reference circuit; and

a balancing circuit controlling a correction current output signal representing a difference between a load current provided by a connected DC-DC converter stage and an average converter stage load current in a multi-stage DC-DC conversion system;

a summing circuit coupled with the reference circuit and configured to offset the reference current output signal with the correction current output signal to provide a capacitor charging current signal; and

a pulse generator circuit including a switched capacitor circuit operative to alternately discharge and charge a capacitance using the capacitor charging current from the summing junction, and to provide a pulse width modulation output signal with an on time determined by an amplitude of the capacitor charging current.

11. The controller of claim 10, wherein the balancing circuit comprises:

an amplifier circuit providing an amplifier output based on a voltage input signal representing a converter stage output current;

a current mirror circuit providing a first current signal to a first resistor based on the amplifier output, and providing a second current signal to a second resistor based on the amplifier output, the first resistor being connected to an input terminal to receive a voltage signal representing an average converter stage load current of other DC-DC converter stages; and

a transconductance amplifier controlling the correction current output signal based on a difference between voltages across the first and second resistors.

12. The controller of claim 11, wherein the switched capacitor circuit comprises:

a capacitor with a first terminal connected to the summing circuit, and a second terminal connected to a circuit ground node;

a switch circuit operative in a first state to discharge the capacitor according to a switch control signal;

a comparator, including

a non-inverting input connected to the summing circuit,

an inverting input connected to a threshold voltage, and

a comparator output providing a pulse signal at a first level when a voltage across the capacitor exceeds the threshold voltage and a second level when the voltage across the capacitor is less than the threshold voltage; and

a flip-flop with a first input connected to the comparator output, a second input receiving a trigger signal to begin a new pulse width modulation period, a first output providing the pulse width modulation output signal, and a complementary second output providing the switch control signal to the switch circuit.

13. The controller of claim 12:

wherein the summing circuit includes a summing circuit node directly connected to the non-inverting input of the comparator;

wherein the summing circuit node is directly connected to the reference circuit to receive the reference current output signal; and

wherein the summing circuit node is directly connected to receive the correction current output signal to provide the capacitor charging current signal as the reference current output signal offset by the correction current output signal.

14. The controller of claim 12, comprising:

an oscillator circuit generating a reference clock signal at a frequency set according to a value of a resistor connected to the oscillator circuit; and

a detector circuit generating a phase or frequency error signal representing a difference in phase or frequency between the reference clock signal and a sampled pulse width modulation output signal from the pulse generator circuit;

wherein the reference circuit provides a phase or frequency correction current output signal based on the input voltage, the value of the resistor connected to the reference circuit, and on the phase or frequency error signal from the detector circuit;

wherein the controller is configurable for use as a master or as a slave in the multi-stage DC-DC conversion system;

wherein the summing circuit includes a summing circuit node directly connected to the non-inverting input of the comparator;

wherein the summing circuit node is directly connected to the reference circuit to receive the reference current output signal; and

wherein the summing circuit comprises a second switching circuit operative in a first state if the controller is configured as a master to connect the phase or frequency correction current output signal to the summing circuit node to offset the reference current with the phase or frequency correction current output signal for charging the capacitor, and in a second state if the controller is configured as a slave to connect the correction current output signal to the summing circuit node to offset the reference current with the correction current output signal for charging the capacitor.

15. The controller of claim 12, comprising:

an oscillator circuit generating a reference clock signal at a frequency set according to a value of a resistor connected to the oscillator circuit; and

a detector circuit generating a phase or frequency error signal representing a difference in phase or frequency between the reference clock signal and a sampled pulse width modulation output signal from the pulse generator circuit;

wherein the reference circuit provides a phase or frequency correction current output signal based on the input voltage, the value of the resistor connected to the reference circuit, and on the phase or frequency error signal from the detector circuit;

wherein the controller is configurable for use as a master or as a slave in the multi-stage DC-DC conversion system;

wherein the summing circuit includes a summing circuit node directly connected to the non-inverting input of the comparator;

wherein the summing circuit node is directly connected to the reference circuit to receive the reference current output signal and the phase or frequency correction current output signal; and

wherein the summing circuit comprises a third switching circuit connected between the transconductance amplifier and the summing circuit node, the third switching circuit operative if the controller is configured as a slave to connect the correction current output signal to the summing circuit node to offset the reference current with the phase or frequency correction current output signal and with the correction current output signal for charging the capacitor, and the third switching circuit operative if the controller is configured as a master to disconnect the correction current output signal from the summing circuit node.

16. The controller of claim 10, wherein the switched capacitor circuit comprises:

a capacitor with a first terminal connected to the summing circuit, and a second terminal connected to a circuit ground node;

a switch circuit operative in a first state to discharge the capacitor according to a switch control signal;

a comparator, including

a non-inverting input connected to the summing circuit,

an inverting input connected to a threshold voltage, and

a comparator output providing a pulse signal at a first level when a voltage across the capacitor exceeds the threshold voltage and a second level when the voltage across the capacitor is less than the threshold voltage; and

a flip-flop with a first input connected to the comparator output, a second input receiving a trigger signal to begin a new pulse width modulation period, a first output providing the pulse width modulation output signal, and a complementary second output providing the switch control signal to the switch circuit.

17. The controller of claim 16:

wherein the summing circuit includes a summing circuit node directly connected to the non-inverting input of the comparator;

wherein the summing circuit node is directly connected to the reference circuit to receive the reference current output signal; and

wherein the summing circuit node is directly connected to the correction current output signal to provide the capacitor charging current signal as the reference current output signal offset by the correction current output signal.

18. The controller of claim 16, comprising:

an oscillator circuit generating a reference clock signal at a frequency set according to a value of a resistor connected to the oscillator circuit; and

a detector circuit generating a phase or frequency error signal representing a difference in phase or frequency between the reference clock signal and a sampled pulse width modulation output signal from the pulse generator circuit;

wherein the reference circuit provides a phase or frequency correction current output signal based on the input voltage, the value of the resistor connected to the reference circuit, and on the phase or frequency error signal from the detector circuit;

wherein the controller is configurable for use as a master or as a slave in the multi-stage DC-DC conversion system;

wherein the summing circuit includes a summing circuit node directly connected to the non-inverting input of the comparator;

wherein the summing circuit node is directly connected to the reference circuit to receive the reference current output signal; and

wherein the summing circuit comprises a second switching circuit operative in a first state if the controller is configured as a master to connect the phase or frequency correction current output signal to the summing circuit node to offset the reference current with the phase or frequency correction current output signal for charging the capacitor, and in a second state if the controller is configured as a slave to connect the correction current output signal to the summing circuit node to offset the reference current with the correction current output signal for charging the capacitor.

19. The controller of claim 16, comprising:

an oscillator circuit generating a reference clock signal at a frequency set according to a value of a resistor connected to the oscillator circuit; and

a detector circuit generating a phase or frequency error signal representing a difference in phase or frequency between the reference clock signal and a sampled pulse width modulation output signal from the pulse generator circuit;

wherein the reference circuit provides a phase or frequency correction current output signal based on the input voltage, the value of the resistor connected to the reference circuit, and on the phase or frequency error signal from the detector circuit;

wherein the controller is configurable for use as a master or as a slave in the multi-stage DC-DC conversion system;

wherein the summing circuit includes a summing circuit node directly connected to the non-inverting input of the comparator;

wherein the summing circuit node is directly connected to the reference circuit to receive the reference current output signal and the phase or frequency correction current output signal; and

wherein the summing circuit comprises a third switching circuit connected between the correction current output signal and the summing circuit node, the third switching circuit operative if the controller is configured as a slave to connect the correction current output signal to the summing circuit node to offset the reference current with the phase or frequency correction current output signal and with the correction current output signal for charging the capacitor, and the third switching circuit being operative if the controller is configured as a master to disconnect the correction current output signal from the summing circuit node.

20. A method for balancing load currents provided by a plurality of DC-DC converter stages in a multi-stage DC-DC conversion system, the method comprising:

providing a reference current output signal in a given DC-DC converter stage based on an input voltage and on a value of a resistor connected to the given DC-DC converter stage; and

providing a correction current output signal representing a difference between a load current provided by the given DC-DC converter stage and an average converter stage load current in the multi-stage DC-DC conversion system;

offsetting the reference current output signal with the correction current output signal to provide a capacitor charging current signal for the given DC-DC converter stage; and

selectively charging a capacitance using the capacitor charging current to provide a pulse width modulation output signal with an on time determined by an amplitude of the capacitor charging current for the given DC-DC converter stage.