Motorized surgical instrument

• US 9,028,519 B2
• Filed: 02/07/2011
• Issued: 05/12/2015
• Est. Priority Date: 09/23/2008
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Yates, David C., Huitema, Thomas W., Shelton, Frederick E. IV, Swensgard, Brett E.
• Primary Examiner(s): McEvoy, Thomas
• Assistant Examiner(s): SZPIRA, JULIE ANN
• Application Number:
  US13/021,876
• Publication Number:
  US 20110125177A1
• Time in Patent Office: 1,555 Days
• Field of Search: 606/180, 318/400.08, 318/247, 320/167, 320/117, 323/345, 323/351
• US Class Current: 606/180
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments by marking A61B2090/395
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A surgical cutting and fastening instrument that is motorized. The instrument comprises in one embodiment a charge accumulator device, separate from a battery, that provides additional power to the motor under certain conditions. In addition, the motor may comprise multiple windings.

Claims

1. A surgical instrument system comprising:

an end effector comprising a moveable cutting instrument;

an electric motor communicating with the end effector for actuating the cutting instrument;

a motor control circuit for controlling the motor, wherein the motor control circuit comprises;

a power source connected to the motor for electrically powering the motor;

a charge accumulator device; and

a switching circuit connected to the power source and the charge accumulator device, wherein the switching circuit comprises;

a first switch for temporarily connecting the charge accumulator device to the power source not in series with the motor to charge the charge accumulator device; and

a second switch for selectively connecting the charge accumulator device in series with the power source to provide additional power to the motor, wherein, when the first switch is temporarily connecting the charge accumulator device to the power source, the second switch is not selectively connecting the charge accumulator device in series with the power source.

2. The surgical instrument system of claim 1, wherein the charge accumulator device comprises a capacitor.

3. The surgical instrument system of claim 2, wherein the charge accumulator device comprises an ultracapacitor.

4. The surgical instrument system of claim 1, wherein the power source comprises a plurality of series connected battery cells.

5. The surgical instrument system of claim 4, further comprising a power source selection switch connected to the power source for connecting, when in a first state, all of the battery cells to the motor, and, when in a second state, a subset of the battery cells to the motor.

6. The surgical instrument system of claim 1, wherein the end effector comprises a circular-cutting end effector.

7. The surgical instrument system of claim 1, wherein the end effector comprises a linear-cutting end effector.

8. The surgical instrument system of claim 1, wherein the motor control circuit further comprises a current control circuit, connected to the power source, for varying the current supplied to the motor from the power source, such that the motor has at least:

a first, low power operational mode for a first portion of a cutting stroke cycle of the cutting instrument; and

a second, high power operational mode for a second portion of the cutting stroke cycle of the cutting instrument.

9. The surgical instrument system of claim 1, wherein:

the motor comprises at least two windings; and

the motor control circuit is for selectively connecting the at least two windings in series or in parallel.

10. The surgical instrument system of claim 1, wherein, when the second switch is selectively connecting the charge accumulator device in series to the power source, the first switch is not temporarily connecting the charge accumulator device to the power source.

11. The surgical instrument system of claim 10, wherein the switching circuit further comprises a third switch for selectively bypassing the charge accumulator device, wherein the third switch is not selectively bypassing the charge accumulator device when the second switch is selectively connecting the charge accumulator device in series with the power source.

12. A surgical instrument system comprising:

an end effector comprising a moveable cutting instrument;

an electric motor for actuating the cutting instrument, wherein the motor comprises at least two windings; and

a motor control circuit connected to the motor that selectively connects the at least two motor windings in series during a first time period and connects the at least two motor windings in parallel during a second time period.

13. The surgical instrument system of claim 12, wherein said surgical instrument system comprises a power source connected to the motor.

14. The surgical instrument system of claim 13, wherein the power source comprises a plurality of series-connected power sources.

15. The surgical instrument system of claim 14, further comprising a power source selection switch connected to the power sources for connecting, when in a first state, all of the power sources to the motor, and, when in a second state, a subset of the power sources to the motor.

16. A surgical instrument system comprising:

an end effector comprising a moveable cutting instrument;

an electric motor for actuating the cutting instrument;

a removable battery pack for powering the motor, wherein the battery pack comprises a plurality of battery cells, wherein the plurality of battery cells comprises a first plurality of series-connected battery cells and a second plurality of series-connected battery cells; and

a battery cell connector, separate from the battery pack, that connects in series the first plurality of series-connected battery cells to the second plurality of series-connected battery cells when the battery pack is installed in the surgical instrument system, wherein the first plurality of series-connected battery cells is not connected in series with the second plurality of series-connected battery cells in the removable battery pack until connected in series by the battery cell connector upon installation of the battery pack in the surgical instrument system.

17. The surgical instrument system of claim 16, wherein the battery pack comprises a third plurality of series-connected battery cells, and wherein the battery cell connector connects in series the first, second, and third plurality of series-connected battery cells when the battery pack is installed in the surgical instrument system, wherein the third plurality of series-connected battery cells is not connected in series with the first and second plurality of series-connected battery cells in the removable battery back until connected in series by the battery cell connector upon installation of the battery pack in the surgical instrument system.

18. The surgical instrument system of claim 16, wherein the first plurality of series-connected battery cells comprises three series-connected Lithium primary battery cells and the second plurality of series-connected battery cells comprises three series-connected Lithium primary battery cells.

19. The surgical instrument system of claim 16, wherein the surgical instrument system further comprises:

a charge accumulator device; and

a switching circuit connected to the battery pack and the charge accumulator device, wherein the switching circuit comprises;

a first switch for temporarily connecting the charge accumulator device to the battery pack to charge the charge accumulator device; and

a second switch for selectively connecting the charge accumulator device in series with the power pack to provide additional power to the motor.

20. A surgical instrument system comprising:

an end effector comprising a moveable cutting instrument;

an electric motor communicating with the end effector for actuating the cutting instrument;

a motor control circuit for controlling the motor, wherein the motor control circuit comprises;

a power source connected to the motor for electrically powering the motor;

a charge accumulator device; and

a switching circuit connected to the power source and the charge accumulator device, wherein the switching circuit comprises;

a first switch for temporarily connecting the charge accumulator device to the power source in parallel to the motor to charge the charge accumulator device; and

a second switch for selectively connecting the charge accumulator device in series with the power source to provide additional power to the motor, wherein, when the first switch is temporarily connecting the charge accumulator device to the power source, the second switch is not selectively connecting the charge accumulator device in series with the power source.