Percutaneous retrievable vascular filter

• US 9,028,525 B2
• Filed: 11/01/2011
• Issued: 05/12/2015
• Est. Priority Date: 09/07/2007
• Status: Active Grant

• Current Assignee: Merit Medical Systems, Inc.
• Original Assignee: Merit Medical Systems, Inc.
• Inventors: Hallisey, Michael J.
• Primary Examiner(s): EASTWOOD, DAVID C
• Application Number:
  US13/286,653
• Publication Number:
  US 20120109181A1
• Time in Patent Office: 1,288 Days
• Field of Search: 606/108, 606/159, 606/200, 604104-107, 623/1.11
• US Class Current: 606/200
• CPC Class Codes: A61F 2/01 Filters implantable into blood vessels
• CPC Class Codes: A61F 2/011 Instruments for their placement or removal
• CPC Class Codes: A61F 2002/016 made from wire-like elements
• CPC Class Codes: A61F 2002/018 made from tubes or sheets of material, e.g. by etching or laser-cutting
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped
• CPC Class Codes: A61F 2230/0078 hyperboloidal
• CPC Class Codes: A61F 2230/008 paraboloidal
• CPC Class Codes: A61F 2230/0093 Umbrella-shaped, e.g. mushroom-shaped
• CPC Class Codes: A61F 2250/0059 temporary

Abstract

Retrievable vena cava filters for the temporary or permanent prevention of Pulmonary embolism (PE) are disclosed. A filter in accordance with the present invention has a tube-within-tube structure with overlapping semi-spheres. The semi-spheres comprise a plurality of expandable legs. The first tube may have a first set of expandable legs and a plurality of slots allowing for deployment of a second or third set of expandable legs on the second tube. The filter of the present invention may be retrieved by a catheter and snare. The third set of expandable legs conveys the vector force from the closing of the first set to the second set to cause it to collapse.

Claims

1. A filter component having a first end, a second end, and a longitudinal axis extending between the first and second ends, the filter component comprising:

a first set of radially expanding legs, each leg of the first set of legs coupled to and extending continuously away from the first end of the filter component along a longitudinal direction toward the second end of the filter component, wherein each leg of the first set of legs is coupled to the second end of the filter component, and each leg of the first set of legs comprising an intermediate portion defined as the portion of each leg of the first set of legs with the greatest radial displacement from the longitudinal axis and wherein segments of each leg of the first set of legs located on both sides of the intermediate portion of each leg of the first set of legs extend from the intermediate portion of each leg of the first set of legs toward the longitudinal axis; and

a second set of radially expanding legs, each leg of the second set of legs coupled to the second end of the filter component, and each leg of the second set of legs comprising an intermediate portion defined as the portion of each leg of the second set of legs with the greatest radial displacement from the longitudinal axis and wherein segments of each leg of the second set of legs located on both sides of the intermediate portion of each leg of the second set of legs extend from the intermediate portion of each leg of the second set of legs toward the longitudinal axis;

wherein the intermediate portions of the first set of legs are displaced a distance along the longitudinal axis of the filter component from the intermediate portions of the second set of legs and

wherein the first end of the filter component defines a proximal-most portion of the filter component and the second end of the filter component defines a distal-most portion of the filter component.

2. The filter component of claim 1, further comprising:

a first end portion of the filter component coupled to one or more legs adjacent the first end of the filter component, and

a second end portion of the filter component coupled to one or more legs adjacent the second end of the filter component.

3. The filter component of claim 2, wherein the first end portion and the second end portion are generally tubular in shape.

4. The filter component of claim 3, wherein the tubular first end portion is substantially coaxially aligned with the tubular second end portion.

5. The filter component of claim 2, wherein each leg of the first set of legs comprises:

a first end coupled to the first end portion of the filter component;

a first segment disposed between the first end of the leg and the intermediate portion of the leg;

a second end coupled to the second end portion of the filter component;

and

a second segment disposed between the second end of the leg and the intermediate portion of the leg.

6. The filter component of claim 5, wherein each leg of the first set of legs is disposed along a smooth curve.

7. The filter component of claim 5, wherein the second segment of each leg of the first set of legs further comprises a radially expanding portion and a portion disposed substantially parallel to the longitudinal axis of the filter component.

8. The filter component of claim 1, wherein the filter component is integrally formed from a single piece of material.

9. The filter component of claim 8, wherein the filter component comprises a shape memory alloy.

10. The filter component of claim 1, wherein one or more barbs are coupled to one or more legs of the filter.

11. A filter having a first end, a second end, and a longitudinal axis extending between the first and second ends, the filter comprising:

a first end portion;

a second end portion;

a first set of radially expanding legs, each leg of the first set of legs coupled to and extending continuously away from the first end portion of the filter along a longitudinal direction toward the second end portion of the filter, and each leg of the first set of legs comprising a first end coupled to the first end portion and a second end coupled to the second end portion, and each leg of the first set of legs having an intermediate portion defined as the portion of each leg of the first set of legs with the greatest radial displacement from the longitudinal axis and wherein segments of each leg of the first set of legs located on both sides of the intermediate portion of each leg of the first set of legs extend from the intermediate portion of each leg of the first set of legs toward the longitudinal axis; and

a second set of radially expanding legs, each leg of the second set of legs coupled to the second end portion of the filter, and each leg of the second set of legs comprising a first end and a second end, the second end coupled to the second end portion, and each leg of the second set of legs having an intermediate portion defined as the portion of each leg of the second set of legs with the greatest radial displacement from the longitudinal axis and wherein segments of each leg of the second set of legs located on both sides of the intermediate portion of each leg of the second set of legs extend from the intermediate portion of each leg of the second set of legs toward the longitudinal axis,

wherein the first end portion of the filter defines a proximal-most portion of a filter component and the second end portion of the filter defines a distal-most portion of the filter component, the filter component being integrally formed from a single piece of material, and

wherein the intermediate portions of the first set of legs are displaced a distance along the longitudinal axis of the filter from the intermediate portions of the second set of legs.

12. The filter of claim 11, wherein the first set of legs extends from the first end portion toward the second end portion and the second set of legs extends from the second end portion toward the first end portion.

13. The filter of claim 11, wherein the the first set of legs defines a first filter basket and the second set of legs defines a second filter basket displaced a distance along the longitudinal axis of the filter from the first filter basket.

14. The filter of claim 11, wherein the first and second end portions are generally tubular in shape.

15. The filter of claim 14, further comprising an outer tube having a first end, a second end, and longitudinally aligned slots disposed between the first and second ends, wherein the first and second end portions are configured to be disposed within the outer tube and wherein the first and second sets of legs are configured to extend through the slots.

16. The filter of claim 11, wherein each leg of the first and second sets of legs comprise a generally smooth curve.

17. The filter of claim 11, wherein a segment of each leg of the first set of legs is disposed substantially parallel to the longitudinal axis of the filter.

18. The filter of claim 11, wherein one or more barbs are coupled to one or more legs of the filter.

19. The filter of claim 18, wherein the barbs are integrally formed with the legs.

20. The filter of claim 11, wherein the filter comprises a shape memory alloy.